Radijator TKAN Series, Instructions Manual

Page 1: ...Kotao na BIOMASU BIOMASS BOILER SERIJA SERIES TKAN 60 300kW INSTRUKCIJE INSTRUCTIONS Monta a kori enje i odr avanje kotla Installation use and maintenance of the boiler...

Page 2: ...99 150 http www radijator rs e mail radijator radijator rs Sadr aj 1 Va na upozorenja 2 Opis kotla 3 Monta a Op ta upozorenja Kotlarnica Priklju enje na dimnjak 4 Presek TKAN kotla sa opisom elemenata...

Page 3: ...m od 90 C i radnim pritiskom ve im od 3 bara Zabranjeno je kori enje lako zapaljivh goriva alkohol nafta radi br eg paljenja drveta Zabranjeno je odlaganje lako zapaljivih materijala u blizini kotla i...

Page 4: ...ih materijala je propisana zakonom molimo da se o tome raspitate kod stru nih lica koja se bave grejanjem i dimni ara Minimalna udaljenost kotla i cevi za odvod dimnih gasova od slabo i prose no goriv...

Page 5: ...pela ote ano Zaklju ak je da ih i ne treba upotrebljavati za sagorevanje velikih koli ina drveta ve samo za par dana U tim situacijama treba koristiti titnike lo i ta kao i titnike pu eva za i enje pe...

Page 6: ...aju potrebe vrlo je lako demontirati ceo sklop u tri nezavisne celine silos sl 1 poz 4 mehanizam za nalaganje sl 1 poz 3 i kotao sa lo i tem sl 1 poz 1 i 2 Kod lo i ta se izdvaja poseban sklop POLUAU...

Page 7: ...o o 36000 Kraljevo ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 http www radijator rs e mail radijator radijator rs Slika 1 Prikaz demonta nih celina kotla Slika 2 Standar...

Page 8: ...oli ina peleta koja staje u silosu mm liters kg TKAN 80 606 1020 1736 290 180 TKAN 100 810 1176 1611 305 190 TKAN 150 1010 1456 1875 680 410 TKAN 200 250 300 1394 1830 1822 1600 1000 1394 1830 2130 23...

Page 9: ...da ugroze ljudski ivot strujnim udarom Pre pu tanja kotla u rad proveriti da li je smer motora mehanizma za transport peleta takav da obezbe uje dotok peleta u lo i te Tako e ako se u slu aju nestanka...

Page 10: ...preporu uje otvoreni sistem grejanja Kotao mora da se nalazi na sigurnoj udaljenosti od lako zapaljivih materijala Elektri no napajanje kotla je 3x380V izuzev za TKAN 80 i 50Hz i priklju enje svih ure...

Page 11: ...e strane kotla potrebno je omogu iti lako otvaranje svih vrata i eventualno omogu iti ugra ivanjepneumatskog i enja Slika 3 Pozicioniranje kotla u kotlarnici Tabela 2 Pozicioniranje kotla u kotlarnici...

Page 12: ...rokuje vi e problema u radu kotla Glavni problem je nemogu nost postizanja visokih temperature izlazne vode tj ne postizanje maksimalne snage to dovodi do kondezovanja u kotlu Uzeti u obzir neophodan...

Page 13: ...joptimalnije postavljanje kotla na dimnja u je takvo da prava koja spaja centar izlaza dimnih gasova iz kotla i centar priklju enja na dimnjak bude u blagom usponu do 3 pogledati sliku 4 Slika 4 Prika...

Page 14: ...nji od 12 I ako je ugao kroba ve i od 12 Za ugao manji od 12 visina dimnjaka iznad krova je 1m a za ugao ve i od 12 pogledati sliku 5 Slika 5 Visina dimnjaka Ukoliko mislite da je dimnjak prejak i da...

Page 15: ...jator rs 4 Presek TKAN kotla sa opisom elemenata Slika 6 Presek kotla TKAN 1 Vrata za lo enje i potpalu 2 Vrata za i enje cevnog izmenjiva a i samog kotla 3 Lo i te 4 Liveni segmenti 5 Donja osovina p...

Page 16: ...00 Kraljevo ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 http www radijator rs e mail radijator radijator rs 5 Tabela sa dimenzijama Slika 7 Crte sa dimenzijama i priklju c...

Page 17: ...punjenje i pra njenje D4 Priklju ak za sigurnosnu grupu I sigurnosni ventil pritiska II vod otvorenog sistema D5 Priklju ak za ventil termi kog oticanja D6 Priklju ak za sondu ventila termi kog osigu...

Page 18: ...kg 655 106 915 100 1073 110 1665 162 2260 180 2800 220 3080 220 DIMENZIJE A mm 680 730 730 850 1005 1260 1260 A1 1355 1787 2080 2395 2945 3456 3455 As 610 610 810 1010 1394 1394 1394 B 1020 1020 1176...

Page 19: ...lovodni kotao na pelet 2 Cirkulaciona pumpa 3 Nepovratni ventil 4 Zaporna slavina 5 Hvata ne isto a 6 Zatvorena ekspanziona posuda 7 Bojler sanitarne tople vode 8 Trokraki me ni ventil 9 Ventil sigurn...

Page 20: ...e alje proizvo a u Ako garancija nije ispunjena ona nije va e a Samo kotlovi koji su pu teni u rad od strane ovla enog tehni kog lica podle u uslovima kompletne garancije od dve godine Naredni tekst j...

Page 21: ...81 36 399 150 http www radijator rs e mail radijator radijator rs Displej automatike Komandni panel sa injavaju Glavni prekida dugme sigurnosnog termostata displej grupa komandnih tastera dugmi a grup...

Page 22: ...erom se ulazi izlazi iz Menija Menu Ukoliko menjate pode avanja i pritisnete ovo dugme promene u pode avanjima ne e biti sa uvane NAPOMENA U re imu Isklju en OFF ili u re imu Ga enje mo ete resetovati...

Page 23: ...armima Prikaz Opis Prikaz Opis Otvoren je priklju ak sigurnosnog termostata tastera za ru no resetovanje Slu ajno ga enje Sigurnosni re im O itavanje sonde van opsega Ne uspelo paljenje NAPOMENA Uklju...

Page 24: ...Pre same faze potpale titnike skinuti sa lo i ta U ovoj fazi potrebno je ubaciti pelet u komoru za sagorevanje i to radom transportnog mehanizma za pelet pellet feeding system Na taj na in posti emo...

Page 25: ...og po etka delova od sivog liva Kotao je u fazi potpale sve dok dimni gasovi ne pre u temperaturu koja je odre ena parametrom F18 Prema fabri kim pode avanjima ova temperatura je 50 C Prvo se pojavi d...

Page 26: ...e pode avanjem doziranja peleta i koli ine vazduha U slu aju da nivo plamena po inje da se spu ta neophodno je da se produ i vreme doziranja ili smanjenje koli ine vazduha Ako elimo da smanjimo toplo...

Page 27: ...di manje koli ine dima otvoriti klapnu unutar kotla i to tako to ru ku koja je na bo noj strani kotla gurnemo ka dimnjaku tj u polo aj otvoreno Obratiti pa nju na signalne lampice broj 6 i broj 7 Ako...

Page 28: ...re da pi e OFF Pritisnuti i dr ati dugme Sve dok dr imo dugme transporter radi i nadispleju pi e LOAD PELET START POTPALE NA PELET PREKIDA RADA NA PELET Uklju iti glavni prekida Pritisnuti dugme i dr...

Page 29: ...adijator rs blinka vent ili blinka pu ili PROMENA JA INE VENTILATORA U RADNOM RE IMU blinka pu blinka vent ili PROMENA ZADATE TEMPERATURE VODE U KOTLU blinka pumpa blinka temp vode PROMENA NA INA POTP...

Page 30: ...o posle izvesnog vremena nekoliko minuta ipak ugasio Grupa III Kotao je uspe no potpalio i radio nekoliko sati Dostigao je zadatu temperaturu i du e vremena nema potrebe da se uklju uje ni dozirni sis...

Page 31: ...greja em Postupak za re avanje PROBLEMA 7 Dopuniti nivo peleta Mogu uzrok 7 PROBLEM 7 Preba en je kotao iz automatskog u ru ni re im rada Ako tokom itave faze potpale ne gori lampica za greja onda sm...

Page 32: ...lamena ivra anja kotla u stanje ga enja Koli ina peleta u fazi stabilizacije se reguli e parametromCL04 Postupak za re avanje PROBLEMA 3 vrednost parametra CL04 na fabri ku ili blisku fabri koj Mogu u...

Page 33: ...a kotla sve dok ne dobije komandu za start zbog postizanja zadate temperature Vreme trajanja jednog procesa rada transportera i ventilatora odre en je parametrom t05 u sekundama Tokom samog procesa uk...

Page 34: ...ez sonde u dimnoj cevi nemogu je rad kotla Uklju iti dovod struje u automatiku i dopuniti pelet odnosno neko drugo gorivo do polovine lo i ta To je visina kad gorivo postaje vidljivo gledaju i kroz do...

Page 35: ...iz razloga razli itih uslova prilikom pu tanja kotla u rad Start rada kotla na vrsto gorivo U slu aju da korisnik eli rad kotla na vrsto gorivo treba odraditi slede e korake U lo i te kotla postaviti...

Page 36: ...dni vek pu ne spirale koja gura pelet u prostor za sagorevanje Jednom u mesec dana potrebno je otvoriti i gornja vrata za i enje izvaditi turbulatore i sa cevi izmenjiva a ukloniti naslage katrana i a...

Page 37: ...jevo ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 http www radijator rs e mail radijator radijator rs Slika 17 Prikaz vadjenja turbulatora iz kotla TKAN demonta a livenih s...

Page 38: ...rakteristike mre nog naponakoji mora biti u odre enim granicama Korisnik mora da se pridr ava navedenih uputstava o kori enju i odr avanju videti ta ku 8 2 Garancijska izjava Izjavljujemo da proizvod...

Page 39: ...vratima i otvorima za i enje delove elijastog sigurnosnog transportera valvole koji su od sivog i nodularnog liva 5 Garancijski rok ne va i ukoliko se posle svake grejne sezone ne odradi redovan serv...

Page 40: ...i produ enje servisa mo e da obavlja lice koje alje centralni servis Radijator In enjering a Na nezamenjene delove posle odra enog servisa garancija ne va i Servisni postupak 1 Demonta a silosa za pe...

Page 41: ...aditi sondu dimnih gasova i o istiti je od naslaga 10 Provera ventilator primara i sekundara i ventilator na ciklonu ukoliko se ciklonkao dodatna oprema nalazi na kotlu 11 Provera dihtovanja gornjih i...

Page 42: ...46 Radijator In enjering d o o 36000 Kraljevo ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 http www radijator rs e mail radijator radijator rs...

Page 43: ...jator rs TABLE OF CONTENTS 1 Important warnings 2 Description of the boiler 3 Installation General warnings Boiler room Connecting to the chimney 4 Cross section of the TKAN boiler with the descriptio...

Page 44: ...ure higher than 90 C and operating pressure higher than 3 bars It is forbidden to use easily flammable fuels alcohol oil for the purpose of faster combustion of wood It is forbidden to store highly fl...

Page 45: ...ly flammable materials is 200mm and the same applies to materials of an unknown flammability rate Fire hazard Storing flammable materials and liquids close to the boiler is forbidden It is mandatory t...

Page 46: ...ng ash is made harder The conclusion is not to use them when combusting huge amounts of wood and just for a couple of days In these situations furnace shields and shields for ash cleaner screws should...

Page 47: ...e everything into three separate units a silo picture 1 position 4 a loading mechanism picture 1 position 3 and a boiler with a furnace picture 1 positions 1 and 2 A separate assembly within the furna...

Page 48: ...raljevo ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 http www radijator rs e mail radijator radijator rs Picture 1 The representation of the dissasseblable boiler units Pic...

Page 49: ...llet capacity mm liters kg TKAN 80 606 1020 1736 290 180 TKAN 100 810 1176 1611 305 190 TKAN 150 1010 1456 1875 680 410 TKAN 200 250 300 1394 1830 1822 1600 1000 1394 1830 2130 2330 1500 1394 1830 244...

Page 50: ...les the supply of pellets into the furnace In case generators are used in case of a power outage also check if the direction of the motor directs pellets into the firing chamber On the contrary that c...

Page 51: ...devices that the boiler contains should be done according to the valid regulations and the connection is made by a person with the appropriate authorization The connection to the chimney is also condu...

Page 52: ...er in the boiler room DIMENSIONS Boiler type A mm B mm C mm D mm TKAN 60 100 400 1000 800 TKAN 80 500 400 1000 800 TKAN 100 500 400 1000 800 TKAN 150 500 550 1000 1000 TKAN 200 600 650 1000 1000 TKAN...

Page 53: ...atures that is not achieving maximum power leading to condensation in the boiler Take into account the necessary minimum space required to access the safety elements and to execute cleaning and servic...

Page 54: ...such that the line connecting the center of the exiting point of flue gases from the boiler and the center of connection point to the chimney is in a slight rise up to 3 see picture 4 Picture 4 The r...

Page 55: ...n angle smaller than 12 the height of the chimney above the roof is 1m and for an angle greater than 12 see picture 5 Picture 5 Height of the chimney If you think that the chimney is too powerful and...

Page 56: ...boiler with the description of elements Picture 6 The cross section of the TKAN boiler 1 Door for firing and ignition 2 Door for cleaning the pipe exchanger and the boiler itself 3 Furnace 4 Cast iro...

Page 57: ...ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 http www radijator rs e mail radijator radijator rs 5 The table with dimensions Picture 7 The design with dimensions and conne...

Page 58: ...r D3 charging and discharging D4 safery group I safety pressure valve II open system supply D5 thermal protection valve D6 probe of tie thermal protection valve The design with dimensions for TKAN 200...

Page 59: ...of the silo kg 655 106 915 100 1073 110 1665 162 2260 180 2800 220 3080 220 DIMENSIONS A mm 680 730 730 850 1005 1260 1260 A1 1355 1787 2080 2395 2945 3456 3455 As 610 610 810 1010 1394 1394 1394 B 10...

Page 60: ...ic diagram of TKAN 80 1 Hotwater boiler on pellets 2 Circulation pump 3 Non return valve 4 Shut off valve 5 Dirt sifter 6 Closed expansion vessel 7 Hot sanitary water boiler 8 Three way mixing valve 9...

Page 61: ...the warranty isn t followed it isn t valid Only boilers initiated by the licensed technician are subjected to a complete two year warranty The following text is intended for the user of the boiler as...

Page 62: ...p www radijator rs e mail radijator radijator rs Automatic controls display The control panel is comprised of The main switch safety thermostat button display group of control keys buttons group of li...

Page 63: ...enters exits the MENU If you are changing settings and press this button changes in settings will not be saved NOTICE In the OFF mode or SHUT DOWN mode you can reset the Alarm display by pressing key...

Page 64: ...escription Display Description Turned off OFF Modulation Check Standby Ignition Safety mode Stabilization Shutdown Reignition Alarm system turned off Display Description Display Description Safety the...

Page 65: ...boiler to the main mains power supply The three phase one is necessary for the doser motor to work while the single phase one is necessary for the dryer fan Load a smaller amount of pellets into the s...

Page 66: ...ure determined by the F18 parameter According to factory settings this temperature is 50 C Firstly smoke appears and between 7 to 10 minutes flame as well Once flue gases exceed the ignition temperatu...

Page 67: ...ing and the amount of air In case that the level of flames starts decreasing it is necessary to prolong the dosing period or decrease the amount of air If the level of flames is increasing we can decr...

Page 68: ...n getting a stronger flame add fuel For the purpose of less smoke open the flap inside the boiler by pulling the lever on the side of the boiler that is into the open position Pay attention to signal...

Page 69: ...old the While holding the button the feeder is working and the display is indicating LOAD PELLETS STARTING THE IGNITION ON PELLETS STOPPING THE OPERATION ON PELLETS Flip the main switch Press the butt...

Page 70: ...r screw blinking or CHANGING THE POWER OF THE FAN IN THE OPERATION MODE screw blinking fan blinking or CHANGING THE SET WATER TEMPERATURE IN THE BOILER pump blinking wat temp is blinking CHANGING THE...

Page 71: ...perature and for a longer time there is no need to turn on neither the dosing system nor the fan this situation is mostly overnight Right after the temperature is dropping and the user wants a higher...

Page 72: ...during the entire ignition phase the heater light isn t on then the boiler is certainly in manual mode How to solve PROBLEM 7 Switch the boiler to the automatic ignition mode Possible cause 8 PROBLEM...

Page 73: ...to the shutdown phase The amount of pellets in the stabilization phase is regulated by parameter CL04 How to solve PROBLEM 3 value of parameter CL04 to the factory value or near factory Possible cause...

Page 74: ...ng until the start command is given due to reaching the set temperature One process of the feeder and fan lasts according to the parameter t05 seconds During the process of initiating the feeder its o...

Page 75: ...e boiler to operate Supply electricity to automatic controls and refill pellets that is some other fuel up to one half of the furnace That is the height when the fuel inside becomes visible through th...

Page 76: ...different conditions when starting the boiler Starting the boiler on solid fuel In case that the user prefers the boiler working on solid fuel the following steps should be done Place supports for ir...

Page 77: ...s into the combustion space Once a month it is necessary to open the upper door for cleaning as well remove turbulators and remove layers of tar and soot from pipes of the exchanger Everything removed...

Page 78: ...Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 http www radijator rs e mail radijator radijator rs Picture 17 The representation of removing the turbulator from the TKAN boiler disassemblin...

Page 79: ...ermostat characteristics of the mains voltage which has to be within certain limits The user has to follow the listed instructions on how to use and maintain See point 8 2 Warranty statement We state...

Page 80: ...of cellular safety transporter valve made of grey and modular cast iron 5 Warranty period doesn t apply unless the regular maintenance is done after each heating season in case of the replacement of...

Page 81: ...ation date The maintenance and extension can be done by the person sent by the central maintenance department of Radijator inzenjering The warranty isn t valid to unchanged parts upon completing maint...

Page 82: ...fle gases probe and clean it from deposits 10 Inspection of primary and secondary fan and cyclone fan if the cyclone is in the boiler as the additional equipment 11 Inspection of sealing of upper and...

Page 83: ...46 Radijator In enjering d o o 36000 Kraljevo ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 http www radijator rs e mail radijator radijator rs...