RadiSys 6200plus Series, Service Manual

Page 1: ...Service Manual 1999 RadiSys Corporation All Rights Reserved Printed in USA 6200plus Series Chassis 30901 002 December 1999 ...

Page 2: ...ts and employees for negligence inexcusable delay breach of warranty express or implied or any other default relating to the item or RadiSys duties to eliminate any errors This warranty supersedes any other warranty whether expressed implied or statutory including but not limited to any warranty for fitness of purpose merchantability or freedom from infringement or the like and any warranty otherw...

Page 3: ...trieb des Systems sollten immer mit der nötigen Vorsicht vorgenommen werden Nur qualifiziertes und ausgebildetes Fachpersonal sollte am Inneren des Gerätes arbeiten Beim Installieren und Entfernen von Komponenten ist besondere Vorsicht geboten Für weitere Informationen wenden Sie sich bitte an den Technical Support von RadiSys USA 800 438 4769 oder 713 541 8200 Montags bis Freitags von 0700 Uhr bi...

Page 4: ...uction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user s expense This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This...

Page 5: ...ronyms and abbreviations Italics Emphasis Sans Serif Type Items in tables illustrations and notations Monospace Type Output from a printer or monitor Graphic items will be displayed as an image Symbols Notice This symbol indicates an item for special consideration Warning This symbol indicates the presence of a potential hazard that can cause personal injury Only qualified and trained electronics ...

Page 6: ...A Outside the USA dial 713 541 8200 add long distance international access codes In Europe Monday Friday 8 30 a m 5 00 p m dial 31 36 5461072 3 When you are assigned a Returned Goods Authorization RGA number from a Technical Support Representative place it along with the product serial number on the packaging materials and correspondence The factory will be unable to accept delivery without these ...

Page 7: ... Contents Chapter 1 Operations 1 User Accessible Features 2 Specifications 5 Chapter 2 Service 7 Accessing the Interior 8 Internal Features 10 Expansion Cards 12 Drives and Media 16 Fan Tray 21 Air Filter 24 Power Supply 26 Model Components 28 ...

Page 8: ...Expansion Card Retention Bracket 15 10 Removing the Media Drawer 17 11 Removing the 3 Drive Bay 19 12 Installing Drives 20 13 Installing the Fan Tray 22 14 Fan Tray Interconnect Board 23 15 Connecting the Fans 23 16 Air Filter Installation 25 17 Power Supply Indicators and Controls 27 18 Mounting Holes for Model Components 28 19 Installing the Rack Mount Components 29 20 Installing the Tower Compo...

Page 9: ...ry components and functions of the 6200plus go to Chapter 2 Service page 7 Then read this chapter later at your convenience 1 This chapter discusses functions and features of the equipment that can be accessed by all users regardless of training or skill level The material contained in this chapter discusses only user accessible parts and or operations ...

Page 10: ...d LED s are provided for a split backplane system System power ON OFF switch Cooling fan air filter Removable media accessible from the front panel Four 4 5 x 1 72 drives One 1 3 x 1 drive typically a floppy disk drive Internal drives Two 2 3 x 1 drives or One 1 3 x 1 6 drive Rear Access The following features are accessible from the rear of the chassis Figure 2 Twenty 20 expansion slots AT style ...

Page 11: ...nda 1 Airflow Vents 2 Chassis Body 3 Top Cover 4 Air Filter Compartment 5 Media Drawer 6 5 Drive Bays 4 7 3 Floppy Drive 8 Media Drawer Handle 9 Control Area Door A Power On Off Switch B Right Power Supply LED Green C Power Supply Fault Alarm Stop Button D Left Power Supply LED Green E System Power LED SBC 2 F Drive Activity LED SBC 2 G System Power LED SBC 1 H Drive Activity LED SBC 1 I System Re...

Page 12: ... split backplane system For more information see the Power Supply and Passive Backplane Addenda 1 Airflow Vents 2 Chassis Body 3 Top Cover 4 Expansion Slots 20 5 Serial Port Access SBC 1 6 Parallel Port Access SBC 1 7 AT Keyboard Connector SBC 1 8 Power Supply Bay 9 Serial Port Access SBC 2 10 Parallel Port Access SBC 2 11 AT Keyboard Connector SBC 2 ...

Page 13: ... 3 H x 17 8 D 267 x 464 x 452 mm Note The hot swappable power supply handle adds 1 365 34 7 mm to the depth of the chassis Construction Zinc plate powder coated steel Indicators and Controls System reset button System power LED Drive activity LED Note Dual reset buttons and LED s are provided for a split backplane system Power supply LED Power supply fault Alarm Stop button Note The power supply a...

Page 14: ...r levels have increased to a level that greatly affects the ability of the equipment to effectively dissipate energy RadiSys is continually working to ensure that its products will conform to thermal specifications However we can only work within known or anticipated hardware and software configurations One peripheral device installed within a chassis can significantly alter operating temperature ...

Page 15: ...omponents for each model of the 6200plus series chassis Benchtop feet Rack mount handle brackets and slide rails Tower base 2 This chapter discusses functions and features of the equipment that can be accessed only by qualified and trained electronics service personnel The material contained in this chapter does not discuss any user accessible parts or operations All tasks related to material in t...

Page 16: ...er static dissipating device when handling the equipment Um Sachschaden und Verletzung zu vermeiden schalten Sie vor Arbeiten am Gerät den Netzschalter aus und ziehen Sie alle Stecker aus den Steckdosen Um unbeabsichtigte Schäden durch elektrostatische Entladung vorzubeugen sollte bei Arbeiten am System immer ein Erdungsarmband getragen oder andere elektrostatische Entladungs Vorsichtsmaßnahmen ve...

Page 17: ...Service Service Manual 6200plus Series 9 Figure 4 Removing the Top Cover ...

Page 18: ...lent internal cooling with the following features Removable fan tray containing three 3 90 CFM cooling fans Removable and washable filter for air intake For more information on the fan tray and air filter see page 21 and page 24 Power Supply The 6200plus also offers a variety of power supplies supporting multiple input voltages Each power supply is equipped with features such as over voltage and o...

Page 19: ...l with 20 Expansion Slots 2 Passive Backplane Tray 3 Backplane Mounting Posts 17 4 Cable Access Holes 4 5 Speaker SBC 1 6 Speaker SBC 2 7 Electrical Grounding Post 8 Card Guide Bracket 9 Card Guides up to 20 10 Removable Fan Tray 11 Chassis Cooling Fans 3 12 Top Cover Guide Pins 2 ...

Page 20: ...expansion card retention bracket extends from one side of the chassis across the tops of the expansion cards to the opposite side of the chassis The retention bracket secures the expansion cards in place The bracket is keyed to prevent improper installation Figure 8 The retention bracket has two accessories Card Retention Cushion grips the top of full height expansion cards Card Retention Clamp ex...

Page 21: ...Service Service Manual 6200plus Series 13 BP18 C2P6 Passive Backplane Split Passive Backplane BP18S C2P3 Figure 6 Expansion Card Guide Bracket Figure 7 Expansion Card Guides ...

Page 22: ...eries Service Manual Figure 8 Expansion Card Retention Bracket 1 Retention Bracket Wide End 2 Retention Bracket Narrow End 3 Bracket Mount Wide End 4 Bracket Mount Narrow End 5 Card Retention Cushion 6 Card Retention Clamp ...

Page 23: ...Service Service Manual 6200plus Series 15 Figure 9 Installing the Expansion Card Retention Bracket ...

Page 24: ...for removing the media drawer is outlined in the following table Step Action 1 Loosen the three 3 thumbscrews at the top of the media drawer 2 Slide the media drawer out of the chassis until the latches halt the drawer 3 Release the spring loaded latch on each side of the tray to release the media drawer from the chassis Note Drives can be installed in the drawer while the drawer remains supported...

Page 25: ...Service Service Manual 6200plus Series 17 Figure 10 Removing the Media Drawer ...

Page 26: ...5 mm away from the front panel of the media drawer This will free the bay from the posts on the front panel 3 Lift the 3 drive bay from the posts on the floor of the media drawer 4 Install drives in the bay Note Orient the controller and power connectors for each drive toward the rear of the media drawer the interior of the chassis 5 Attach controller and power cables to each drive 6 Replace the 3...

Page 27: ...Service Service Manual 6200plus Series 19 Figure 11 Removing the 3 Drive Bay ...

Page 28: ...Service 20 6200plus Series Service Manual Figure 12 Installing Drives ...

Page 29: ...s two 2 connectors for power supply One is the type typically used for hard disk drives CD ROM drives etc The other is typically used for floppy disk drives Either connector can be used Note Only one 1 connector from the power supply must be attached to the fan interconnect board Step Action 1 Position the fan tray over the fan compartment 2 Attach the power cable to the fan tray connector board N...

Page 30: ...eries Service Manual Figure 13 Installing the Fan Tray 1 Power Supply Connector Hard Disk Drive Type 2 Power Supply Connector Floppy Disk Drive Type 3 Fan Cable Posts Ground 3 4 Fan Cable Posts 12 VDC 3 5 Cable Access Hole ...

Page 31: ...Service Service Manual 6200plus Series 23 1 12 VDC 4 4 1 Ground Fan Fan Fan Figure 14 Fan Tray Interconnect Board Figure 15 Connecting the Fans ...

Page 32: ...month Note It may be necessary to clean the filter more frequently depending on the level of airborne particles in the work environment Clean the filter using a mild soap and water solution Thoroughly dry the filter before reinstalling it in the chassis Step Action 1 Loosen the three 3 thumbscrews at the top of the air filter cover Note The air filter cover has two 2 anchor tabs that fit into slot...

Page 33: ...Service Service Manual 6200plus Series 25 Figure 16 Air Filter Installation ...

Page 34: ...on the power supply directs power from the external source to the DC output converter within the power supply ON power is supplied to the DC output converter from the external source OFF all power to the chassis is removed DC Output Power Harness this series of connectors supplies power to all internal devices Indicators and Controls Operations for each hot swappable power supply are indicated by ...

Page 35: ...Service Service Manual 6200plus Series 27 Figure 17 Power Supply Indicators and Controls 1 Power On Off Switch 2 Left Power Supply LED 3 Right Power Supply LED 4 Supply Alarm Stop Button ...

Page 36: ...otrude beyond the front of the chassis These handles can be used to pull the chassis mounted on slide rails from a cabinet or rack Tower Base The tower model of the 6200plus is equipped with a base to increase the stability of the chassis while standing upright Figure 20 This base also facilitates unobstructed airflow through the vents in the bottom of the chassis Figure 18 Mounting Holes for Mode...

Page 37: ...quipment on a rack shelf in an enclosure OR in close proximity to other equipment does not compromise the flow of cooling air to the 6200plus chassis A minimum clear distance of 3 inches front and rear should be provided to allow the free flow of cooling air to and from the chassis Obstructing the airflow by placing doors or other equipment closer than three inches should be accompanied by lowerin...

Page 38: ...mum the supply circuit should be capable of providing amperage equal to the sum of all the rating plate amperages of the equipment contained in the rack enclosure plus 20 25 to provide for inrush current peaks Reliable Earthing Reliable earthing of rack mounted equipment should be provided Each piece of equipment within the rack enclosure should be reliably grounded to the branch ground Care shoul...

Page 39: ...Service Service Manual 6200plus Series 31 Figure 21 Installing the Tower Foot Figure 22 Removing the Tower Cover ...

Page 40: ...Service 32 6200plus Series Service Manual Notes ...