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22   

 Raket 95 Manual - English

Raket 95 Manual - English     

23        

which you can check by using the same 

method as we have previously described. 

If you still – despite everything – are not 

able to receive fuel then the needle valve 

must be stuck and in that case there is 

nothing else to do than to continue. The 

pump pushes the fuel forward towards the 

needle valve, but it cannot open it through 

its own force. The needle valve is held 

closed by a spring that operates over a le-

ver. The master diaphragm works against 

the lever, which we know from the small 

rivet in the middle of the diaphragm. One 

side of the diaphragm is in contact with 

the carburettor’s venturi. When the fuel is 

sucked out through the needle valves, the 

amount of fuel beneath the diaphragm is 

reduced. This in turn applies pressure to 

the lever and cancels the spring’s force. 

Now the inlet valve can open and more 

and more fuel can flow in – the chamber 

beneath the diaphragm fills up and the 

diaphragm moves outwards. In this way 

the spring closes the needle valve and 

maintains a relatively constant amount of 

fuel in readiness for the needle valves. 

Fuel can find its way out of the chamber 

to the carburettor’s venturi via the H and 

L screws. The channels there are so thin 

that the fuel will not normally escape 

of its own accord but rather must be 

sucked out. The shape and placement 

of the channels in the venturi decide the 

characteristics of the carburettor. That is 

however not something that we shall go 

into in any more detail here.

Now we can start with the needle valve. 

Take away the pressed metal cap and the 

master diaphragm together with its gas-

ket. By loosening the small screw that can 

now be reached, the needle valve can be 

disassembled. Be careful that the spring 

does not come loose! Now you should 

check the needle valve itself (nr: 25) to 

ensure that its pin is totally even – change 

it if you are unsure. Check that the seat-

ing at the bottom of the valve appears to 

be even and undamaged. Unfortunately 

it can happen that the seating sustains 

damage in which case the valve will not 

be able to close properly.

When you have checked and cleaned 

everything it is time to reassemble the 

needle valve with its lever. The spring 

should not be deformed (you should 

always have a couple available to change 

when necessary) and the lever should 

not be bent. When you assemble the 

valve, the part of the lever that has a 

fork that fits onto the master diaphragm’s 

rivet should lie exactly at the edge of the 

carburettor’s rough surface. 

Now you should attach a small air pump 

with a manometer (art nr: 5054) to the 

fuel nipple on the pump side. Drop a few 

drops of fuel down onto the needle valve 

and pump up the pressure on your pump. 

At approx. 1.0 kp/cm2 the inlet valve 

should open and after that it should re-

lease air through it down to a pressure of 

approx. 0.5 kp/cm2. Now the valve should 

be totally sealed! If this test does not 

appear to have worked properly then the 

question is, what should we do next? The 

most common problem is probably that 

the valve is not sealed, and in that case 

one must search for dirt or pores or else 

change the needle valve. PLEASE NOTE! 

Leaking gaskets on the pump side will ex-

hibit the same symptoms. If the opening 

or sealing pressure is not correct then you 

will have to change the spring and lever 

until it does appear to be correct.

OK – now the valve is correctly adjusted. 

What other faults could exist? The master 

diaphragm – maybe?! It is most likely so 

that far too many master diaphragms are 

changed for no good reason. There are 

strong forces at work on the diaphragm. 

One should really be able to feel that it 

has become stiff before it is definitely time 

to change it. Check the gasket (that is 

lying closest to the carburettor casing on 

this side of the carburettor).

Assuming that you have cleaned the car-

burettor properly and that the High Speed 

and Low Speed screws are not damaged, 

then there is really not too much more 

that can be wrong.

The only thing that remains now is to 

check if the engine is difficult to start and 

if it refuses to react when the setting of 

the L-needle is changed. In that case 

there could be dirt under the expansion 

cap that is located beneath the master 

diaphragm. The fuel from the Low Speed 

needle passes through a small chamber 

on its way out to the venturi and on very 

rare occasions this chamber can become 

clogged. In such a case one should bore 

a 2 mm hole in the middle of the cap (nr 

20) and then pry it away using a sharp 

object that one can stick into the hole. 

Thereafter you should carefully check 

all of the channels running to and from 

the chamber and seal those with a new 

expansion cap that you must carefully 

put in place using a mandrel 8 mm. Now 

there should not be any more faults with 

your carburettor. 

Normally these diaphragm carburettors 

are extremely reliable. They are devel-

oped for use with chainsaws and snow-

mobiles. On very rare occasions one may 

come across a carburettor that does not 

provide satisfactory performance. In that 

case you should borrow an identical one 

if possible. If you notice a large difference 

in the performance of the carburettor you 

have borrowed compared with your own 

then you should change your carburettor. 

It is more or less a practical impossibility 

to alter the fuel channels in a carburettor 

on one’s own.

4. Starter equipment

On engines that are equipped with a 

manual coil starter (or Magnapull starter), 

the coil or the return spring may need to 

be changed. The basic rule regarding an 

eventual change is that the return spring 

may never be drawn to such an extent 

that it causes a stoppage for the coil when 

it is fully drawn. A small amount of “give” 

should always exist in the spring when the 

coil is fully drawn.

Summary of Contents for Raket 95

Page 1: ...Owners Manual ENGLISH ...

Page 2: ...Raket 95 WARNING Under no circumstance is it allowed to change the original design of the engine without a written acceptance from the manufacturer You should always use original spare parts Unau thorised changes or non original spare parts can lead to serious damages Contents Owners Manual Raket 95 2 1 Safety 4 2 Instructions for handling and charging a Raket 95 starter battery 6 Safety instructi...

Page 3: ...pped with appropriate protection so that such incidences of contact are avoided and to act in an appropriate fashion so that no injuries of this type occur Radne Motor accepts no respon sibility whatsoever for injuries to people that may occur as a result of something becoming trapped between the rotating parts of a Raket 95 engine 5 A Raket 95 engine is propelled using a flammable fuel alkylate p...

Page 4: ...t automatically stops charging when the battery has reached its full capacity 7 A NiMH battery should not be discharged so that the terminal voltage drops to be low 11 0 volts If you discharge the battery too deeply then one of the battery s cells may be damaged in which case you will no longer be able to recharge the battery to its full capacity 8 A NiMH battery should not be charged until most o...

Page 5: ... battery before you put your kart into storage for the winter If you store away your kart in the autumn with a discharged battery then the battery will almost certainly be inoperable when you take out your kart again in the spring For this reason you should allow your battery to remain charging on trickle charge mode during the period that you will not be us ing it 19 If your kart is to be stored ...

Page 6: ...commend the use of Radne Motor s holder article number 5208 7 When it comes to mounting the battery battery box and the connection between the battery and the starter motor a de scription of how to do this can be found in a separate section of this manual 4 Starting and stopping the Raket 95 engine Thanks to the Raket 95 engine being equipped with an electric starter it is nor mally very easy to s...

Page 7: ...engages If the engine hesitates or even stops then you should test the effect of slightly increasing the Low Speed screw Start with half a turn When you have found a setting at which you can apply the gas and the engine responds immediately then it is time to move onto the setting of the High Speed screw H 6 Drive a few laps of the track so that the engine is really warm Listen thereafter to how t...

Page 8: ...pective channel into the cylinder You may wonder why the air that travels on the top side of the throttle doesn t suddenly stop when it no longer has any depression to pull it Well when it comes to air it happens to be the case that when one part of an air mass moves it pulls the surrounding air along with it When it comes to the operating strokes when the piston moves downwards into the cylinder ...

Page 9: ...ple involved is that abso lutely no changes or modifications may occur The engines should be out of the box in other words exactly as they are delivered Below follow some clarifica tions 1 Crankcase The crankcase should have the same design as shown in the picture The measurements that are of decisive importance are those relating to the part of the crankcase that exactly encloses the crankshaft I...

Page 10: ... nature that the original silencer can be used without any alterations what soever The exhaust system for Micro has a re strictor washer assembled at the cylinder connection The restrictor washer has a diameter of 14 mm One can divide the silencer by drilling out the rivets and replacing them with suitable screws When the silencer is divided one is able to check on the amount of damp ing material ...

Page 11: ...ugh the carburettor we will be able to quickly describe the carburettor s function The carburettor has two caps one made of metal while the other is mould cast Under the moulded cap lie a rubber diaphragm and a gasket There is a small chamber on each side One of these chambers is connected to the engine s crankcase via a channel When the pressure in the crankcase changes the pump diaphragm in the ...

Page 12: ... should open and after that it should re lease air through it down to a pressure of approx 0 5 kp cm2 Now the valve should be totally sealed If this test does not appear to have worked properly then the question is what should we do next The most common problem is probably that the valve is not sealed and in that case one must search for dirt or pores or else change the needle valve PLEASE NOTE Le...

Page 13: ...gasket 0 25 35091 Needlebearing 35092 Crankshaft complete 35096 Washer clutchdrum 35132 Exhaust flange Raket 95 35144 Clutch drum 35147 Needlebearing for clutch 95 35150 Crankcase 35151 Crankcase gasket 35154 Cover for starter support 35155 Neeedlebearing bendix 35156 Support for start engine 35158 Bendix for startengine 35159 Startergear with clutch complete 32112 Startbutton for Raket 95 120 355...

Page 14: ...nual English 27 Splitdrawing manual start 35059 Aircoat 33134 String disc 07 33153 Start boss 33131 Axle for stringdisc 07 35205 Starthandle 33138 Start string 33136 Frictionring Aluminium 33132 O Ring för string disc axlee 55156 Screw countersunk 6x20 55392 Countersunk aluminium washer 6X20 3013 Plate 3014 Screw 3015 Choke axle 3016 Cap 3017 Main diaphragm 3018 Gasket 3019 Screw 3020 Expansion ca...

Page 15: ...Radne Motor AB Markörgatan 2 136 44 Handen Stockholm Sweden Tel 08 556 506 90 Fax 08 556 506 91 info raketengines com www raketengines com Your dealer ...

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