background image

Service & Warranty Information

How to Get Service Under the Terms of  the Limited One-Year Warranty

When you suspect an item is defective, please check the operator's manual for standard operation and trouble-
shooting techniques that may correct the problem.  Additional information may be found on the M.T.H. Website.  
Should you still require service, follow the instructions below to obtain warranty service.

First, e-mail, write, call or fax a M.T.H. Authorized Service Center (ASC) in your area to obtain Repair 
Authorization.  You can find the list of ASCs on the M.T.H. Website, www.mth-railking.com.  Authorized 
Service Centers are required to make warranty repairs on items sold 

only

 from that store; all other repairs may-- 

or may not be done at the store's own discretion.  If you did not purchase the item directly from the ASC, you 
will need to select a National Authorized Service Center (NASC).  These centers are compensated by M.T.H. to 
perform warranty service for any customer whose repair qualifies for warranty ser vice.  A list of NASC retailers 
can be located on the M.T.H. Website or by calling 1-888-640-3700.  Should the warranty no longer apply, you 
may choose either an ASC or NASC retailer to service your M.T.H. Product.  A reasonable service fee will be 
charged.

CAUTION:  Make sure the product is packed in its original factory packaging including its foam and plastic 
wrapping material to prevent damage to the merchandise.  There is no need to return the entire set if only one 
of  the components is in need of  repair 

unless otherwise instructed by the Service Center

.  

The shipment must be 

prepaid and we recommend that it be insured. A cover letter including your name, address, daytime 
phone number, e-mail address (if  available), Return Authorization number (if  required by the service 
center, a copy of your sales receipt and a full description of  the problem must be included to facilitate 
the repairs.  Please include the description regardless of  whether you discussed the problem with a 
service technician when contacting the Service Center for your Return Authorization.

Please make sure you have followed the instructions carefully before returning any merchandise for service.  
Authorized M.T.H. Service Centers are independently owned and operated and are not agents or representatives 
of  M.T.H. Electric Trains.  M.T.H. assumes no responsibility, financial or otherwise, for material left in their 
possession, or work done, by privately owned M.T.H. Authorized Service Centers.
If  you need assistance at any time email MTH Service at 

, or call 410 381-2580.

Limited One-Year Warranty

All M.T.H. products purchased from an Authorized M.T.H. Train Merchant are covered by this 
warranty.

 

See our website at 

 or call 1-888-640-3700 to identify an Authorized M.T.H. Train 

Merchant near you.  

M.T.H. products are warrantied for one year from the date of purchase against defects in material or 
workmanship, excluding wear items such as light bulbs, pick-up rollers, batteries, smoke unit wicks, and traction 
tires.  We will repair or replace (at our option) the defective part without charge for the parts or labor, if  the item 
is returned to an M.T.H. Authorized  Service Center (ASC) or M.T.H. National Authorized Service Center 
(NASC) within one year of  the original date of  purchase. This warranty does not cover damages caused by 
improper care, handling, or use.  Transportation costs incurred by the customer are not covered under this 
warranty.

Items sent for repair must be accompanied by a return authorization number, a description of the problem, and 

a copy of  the original sales receipt from an Authorized M.T.H. Train Merchant

, which gives the date of 

purchase.  If you are sending this product to an Authorized Service Center, contact that Center for their retur n 
authorization.

This warranty gives you specific legal rights, and you may have other rights that vary from state to state.  Specific 
questions regarding the warranty may be forwarded to M.T.H. Directly.

Service Department:
M.T.H. Electric Trains
7020 Columbia Gateway Drive
.Columbia MD  21046-1532

service@mth-railking.com

www.mth-railking.com

Summary of Contents for AS-616

Page 1: ... features for incredibly realistic operation Despite these advanced features the locomotive is easy to operate with any compatible standard AC transformer that is equipped with whistle and bell buttons see the compatibility chart on page 22 and is compatible with most other 3 rail locomotives rolling stock and accessories Freight Yard Sound PLEASE READ BEFORE USEAND SAVE RailKing AS 616 OPERATOR S...

Page 2: ...r indoor use Do not use if water is present Serious injury or fatality may result l Do not operate the hobby transformer with damaged cord plug switches buttons or case This product may be protected by one or more of the following patents 6 019 289 6 280 278 6 281 606 6 291 263 6 457 681 6 491 263 6 604 641 6 619 594 6 624 537 6 655 640 2004 M T H Electric Trains Columbia MD 21046 Table of Content...

Page 3: ...rged before operating If you notice that the sounds are garbled test and charge the engine as described in the Self Charging Battery Back Up on page 16 RailKing AS 616 Diesel Engine with PS 2 3 Lubricate Pick Up Rollers L Lubricate Brass Bushings L Lubricate Brass Bushings L Figure 1 Lubrication Points on the Locomotive DO NOT OVER OIL DO NOT OVER OIL DO NOT OVER OIL Lubrication You should lubrica...

Page 4: ...onents If you choose not to add smoke fluid or have already added fluid but choose to run smoke free turn off the smoke unit by turning the smoke unit switch to the OFF position Failure either to add fluid to the smoke unit or to turn it off may damage the smoke unit heating element and or wicking material Running the engine without a primed smoke unit may cause damage Smoke Unit ON OFF Switch Add...

Page 5: ...will maintain the speed you set after you release the throttle until you turn it again to change the voltage and speed Bell To sound the bell in an engine equipped with a bell firmly press and release the Bell button To turn the bell off press and release the Bell button again The bell will continue to ring from the time you turn it on until you press and release the button again to turn it off Ho...

Page 6: ...just the volume of all sounds made by this engine turn the master volume control knob located next to the fuel tank clockwise to increase the volume and counter clockwise to decrease the volume Figure 4 Manual Volume Adjustment Knob Proto Sound 2 0 Volume Adjustment Knob ...

Page 7: ...e these buttons to activate features rather than to blow the horn or ring the bell you should tap the buttons very quickly with a second pause between button presses You may need to practice your timing to make this work smoothly Timing Chart Total Time Lapse 1 Seconds Press Horn Short Firm Sec Pause Sec Pause Press Bell Short Firm Press Bell Short Firm Feature to Be Activated Freight Yard Sounds ...

Page 8: ...er the sounds and Proto Sound 2 0 has disabled operator control over the Whistle Horn and Bell buttons until the full FYS sequence is complete After waiting about 30 seconds for that sequence to run press the Direction button again to trigger the second sequence of FYS After about 30 seconds press the Direction button again to trigger the third FYS sequence Again after allowing about 30 seconds fo...

Page 9: ...l not be active when you run FYS in Proto Sound 2 0 FYS can be triggered from Neutral It will operate the same as if triggered while in motion except that at the conclusion of the FYS the engine will depart in the next direction of travel as opposed to the direction it was traveling before entering Neutral Proto Coupler Operation This locomotive is equipped with one or more coil wound Proto Couple...

Page 10: ...ne will run more slowly at a given throttle voltage when speed control is on than when it is off you should adjust the throttle to a lower power level for operation with speed control off to avoid high speed derailments When speed control is off the volume will drop to allow for better low voltage operation To turn speed control on and off put the engine in neutral then quickly tap the transformer...

Page 11: ...ry Default To override the settings you currently have assigned to the engine and reset it to its factory defaults while in Neutral tap the Horn button quickly once followed by five quick taps of the Bell button allowing approximately second to lapse between each quick button press Two Whistle Horn blasts will indicate that the engine has made the change Automatic Sound Effects Certain Proto Sound...

Page 12: ...s temporarily in order to access the gears 1 To access the gear box remove the cab from the chassis by unscrewing the body mount screws as seen in Figure 5 and lifting the cab from the chassis 2 Once the cab is removed remove the trucks by unscrewing the black Phillips motor mount screw located on the underside of the drive trucks see Figure 5 3 Once the motor mount screw has been removed pull the...

Page 13: ...ectrical contact and traction and prematurely wear out the neoprene traction tires Wheels and tires can be cleaned using denatured not rubbing alcohol applied with a cotton swab To clean the track use RailKing Track Cleaning Fluid or denatured not rubbing alcohol and a clean rag Unplug the transformer and wipe the rails of the track turning the rag frequently to ensure that you are using clean clo...

Page 14: ...eel using a razor blade or small flathead screwdriver to pry away any remains 2 Slip the new tire onto the wheel You may find it useful to use two small flathead screwdrivers to stretch the tire over the wheel 3 If you twist the tire while stretching it over the wheel you will need to remove and reinstall the tire Otherwise your engine will wobble while operating 4 Make sure the tire is fully seat...

Page 15: ... the inside of the shell slide the spring contact bracket off of its post Figure 8a Gently disconnect the bulb harness from the connector terminal and remove bulbs through the rear of the headlight socket Insert the new bulb harness and reconnect Replacement bulb harnesses are available directly from the M T H Parts Department Cab Interior Lights The cab interior lights are also made with a bulb h...

Page 16: ...ry to determine whether it should be recharged or replaced Test Put the engine in neutral and leave the track voltage at 10 12 volts high enough for the lights to shine brightly for 15 minutes Recharge If the sounds are improved at the end of the 15 minute test charge the battery charge has run down and can be recharged There are a number of ways you can do this Leave the engine in neutral with tr...

Page 17: ...he fluid may leak out and coat the interior engine components To adjust the amount of smoke produced turn the smoke unit volume control clockwise to increase the amount of smoke or counter clockwise to reduce the amount see Figure 3 If you choose not to add smoke fluid or have already added fluid but choose to run smoke free turn off the smoke unit by turning the smoke unit switch to the OFF posit...

Page 18: ...moving the locomotive body from its chassis See Figure 5 remove the smoke unit inspection cover see Figure 9 After removing the inspection cover screws lift the inspection plate away and inspect the wick If it is darkly discolored and hard it should be replaced Replacement parts and wick replacement instructions are available directly from the M T H Parts Department order online www mth railking c...

Page 19: ...on When I try to fire the coupler FYS starts The Proto Coupler won t let the engine uncouple on the fly The coupler does not fire or stay coupled When I press the whistle button the bell sounds Reverse the transformer leads You may be pressing the button too quickly Try pressing the whistle horn button more slowly taking approximately one full second to fully depress the button You may be pressing...

Page 20: ...d into the neutral position Follow the procedure in the Lock into a Direction section Engine speed must be below 10 scale mph approx 10 volts or less in conventional mode Proto Sound 2 0 volume is set too high Turn the volume control knob on the bottom of the chassis counter clockwise to reduce the volume Check to be sure the battery is installed and fully charged See the Self Charging Battery Bac...

Page 21: ...n be as realistic as possible Proto Sound 2 0 disables the reversing unit whenever FYS is enabled This way the engine remains still at its stop as the operator cycles through the FYS sequences FYS is programmed to start ringing the bell at that point After approximately 12 seconds it will automatically turn off Because FYS must control various effects in each sequence Proto Sound 2 0 takes control...

Page 22: ... 16v 90 Watt Standard Lionel 1053 U A 8 17v 60 Watt Standard Lionel 1063 U A 8 17v 60 Watt Standard All Trol Left Terminal Right Terminal 0 24v 300 Watt Electronic Dallee Hostler Left Terminal Right Terminal Electronic Lionel LW A U 8 18v 75 Watt Standard Lionel KW A or B U 6 20v 190 Watt Standard Lionel MW Outside Track Terminal Inside Track Terminal 5 16v 50V A Electronic Lionel RS 1 Red Termina...

Page 23: ...trains but does not turn off the power One Touch Global Mute UnMute Single button mutes or unmutes all DCS controlled locomotives user defined actions including sound lights and smoke Proto Dispatch Operation Public Address like feature allows users to speak through locomotive speaker during operation Proto Cast Allows users to play audio recordings through locomotive speaker during operation Prot...

Page 24: ...dless of whether you discussed the problem with a service technician when contacting the Service Center for your Return Authorization Please make sure you have followed the instructions carefully before returning any merchandise for service Authorized M T H Service Centers are independently owned and operated and are not agents or representatives of M T H Electric Trains M T H assumes no responsib...

Reviews: