Rainbow Carnival Clubhouse, Assembly Instructions Manual

Page 1: ...d Only for domestic use To be used under the direct supervision of an adult Intended for children ages 3 12 This owner s manual contains important information about how to assemble locate use and main...

Page 2: ...parts to help with building your playground WARNING Failure to follow the assembly location use and maintenance instructions in this manual could result in serious injury to children using this playgr...

Page 3: ...front of behind or between moving equipment 4 WARN CHILDREN NOT TO twist swing chains or ropes or to loop them over the top support bar since this may reduce the strength of the chain or rope 5 INSTRU...

Page 4: ...ashington D C 20207 Playground equipment should never be placed on hard surfaces such as concrete or asphalt Do not use loose fill surfacing on top of hard surfaces such as concrete or asphalt While g...

Page 5: ...inches Tighten close as necessary 7 Remove plastic swing seats and take indoors or do not use when temperature drops below 32 Fahrenheit Reinstall swing seats when the cold season is complete 8 Check...

Page 6: ...you do not lose any hardware 8 Before starting each Step thoroughly read all of the instructions to ensure all information is understood Pay special attention to the orientation of each part details...

Page 7: ...ipment A check is a separation of the wood fibers running with the grain This is caused by varying temperature and moisture conditions By coating your Play System annually with a sealant or preservati...

Page 8: ...0 1 2 3 4 5 6 7 8 9 H76 H72 H71 H52 H50 H46 H65 H56 H54 H53 7 Hardware for Assembly Note Thread length may vary from what is pictured...

Page 9: ...0 1 2 3 4 5 6 7 8 9 H139 H135 H133 H124 H129 H146 H143 H215 H115 H116 H119 H121 H131 H151 H151 is a 1 2 x 12 Hex Head Bolt 8 Hardware for Assembly Note Thread length may vary from what is pictured...

Page 10: ...0 1 2 3 4 5 6 7 8 9 H108 H104 H100 H97 H93 H188 H155 H154 H153 H152 H194 H32 H34 H30 H169 H192 H166 H164 H157 H216 H183 9 Hardware for Assembly Note Thread length may vary from what is pictured...

Page 11: ...Phillips Bits Electric Impact Gun or 1 4 and 3 8 Ratchet 1 8 Drill Bit 1 4 Drill Bit 9 16 Drill Bit Torque Wrench Crescent Wrench 7 16 Deep Well Socket 1 2 Deep Well Socket 9 16 Deep Well Socket 9 16...

Page 12: ...ival 4x4 Monkey Bar Parts List F N DESCRIPTION DIMENSION QTY FOUND IN H3 Flat Washer 3 8 15 5 46 0902 H4 Flat Washer 1 2 4 5 46 0902 H5 Flat Washer 3 4 2 5 46 0902 H11 Lock Washer 3 8 2 5 46 0902 H12...

Page 13: ...1 8 LEFT MONKEY BAR BRACKET 3 07 0025 N3 N6 6 21 PIPE 5 31 0073 2 LADDER HANDLE 5 33 0103 Carnival 4x6 Monkey Bar Parts List F N DESCRIPTION DIMENSION QTY FOUND IN H3 Standard Nut 3 8 4 5 46 0903 H7 A...

Page 14: ...T 3 06 0320 1 4 x 4 x 23 7 8 STEP BLOCK 3 06 0344 1 4 x 6 x 15 FILLER BLOCK 3 07 0056 3 5 4 x 4 x 23 7 8 SHORT DECK BOARD 3 09 0244 1 5 4 x 6 x 23 7 8 SHORT DECK BOARD 3 10 0146 N391 N33 2 SAFETY HAND...

Page 15: ...2 N401 N83 N404 N352 9233 6138 9233 4132 6302 4132 9233 6303 N391 9168 0145 9221 0136 0134 0135 0135 N156 3296 3296 4133 4133 0128 9230 3297 9231 6302 N211 6108 0128 N366 6304 N20 N19 N60 PARTS IDENTI...

Page 16: ...7053 7054 7051 7025 N6 7084 N60 N92 6053 6052 6052 N297 N410 N211 4133 9233 4133 4153 4006 4152 N113 3217 3318 2073 1275 2073 0091 0090 3214 9222 N18 9239 4132 6138 6008 6007 PARTS IDENTIFICATION Turb...

Page 17: ...TE Monkey Bar assembly must measure 23 7 8 wide when properly assembled 3 Ensure width of Monkey Bar assembly is 23 7 8 wide as shown and insert 8 Hardware H216 through pre drilled holes in Monkey Bar...

Page 18: ...acing down 3 Attach Monkey Bar Support to Monkey Bar using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H71 Do not fully tighten Hardware at this time 4 Lift up on Monkey Bar and position Monkey Bar Br...

Page 19: ...391 H104 H104 H71 H5 H3 H116 7024 7025 H29 H18 H12 H4 H5 H71 H3 H116 H4 H56 6302 6138 6313 H3 H116 USE BOTTOM HOLE IN SUPPORT 1 11 16 1 11 16 7 16 DIAMETER HOLE 4132 6138 6302 Continued from previous...

Page 20: ...h Monkey Bar Support Blocks 6342 using 3 8 Hardware H3 H119 3 On inside of set evenly space three Rail Uprights 9222 across Corner Facia 9223 and 6 Hole Facia 4132 in between Monkey Bar Support Blocks...

Page 21: ...and insert 8 Hardware H216 through pre drilled holes in Monkey Bar Arms 7051 7052 into Pipes N3 to secure Pipes in pipe holes 4 Position Monkey Bar Support Legs 7053 7054 on flat surface directly acr...

Page 22: ...e oriented with the counter bored holes towards the end of the Monkey Bar pointing up as shown 3 Attach Monkey Bar Support to Monkey Bar using 1 2 Hardware H4 and 3 8 Hardware H3 H11 H17 H56 Do not fu...

Page 23: ...3 H116 H4 H56 6302 6138 6313 H3 H116 USE BOTTOM HOLE IN SUPPORT FOR CARNIVAL CLUBHOUSE USE THIRD HOLE IN SUPPORT FOR TURBO CARNIVAL CLUBHOUSE COUNTER BORED HOLES UP 6324 6324 H13 H13 1 11 16 1 11 16 7...

Page 24: ...Attach Monkey Bar Support Blocks 6342 using 3 8 Hardware H3 H119 3 On inside of set evenly space three Rail Uprights 9222 across Corner Facia 9223 and 6 Hole Facia 4132 in between Monkey Bar Support B...

Page 25: ...on underside of Monkey Bar in approximate location shown Make a mark in center of both holes in Chin Up Bar N380 or all four holes of the Chin Up Bar N406 NOTE Be sure when positioning Chin Up Bar dri...

Page 26: ...facing up Measure down 1 from top of Penthouse Corner Posts 6320 6321 and attach Penthouse Side Boards 4069 using 1 4 Hardware H1 H97 Offset holes must be oriented as shown in Inset A NOTE Penthouse C...

Page 27: ...ouse wall assemblies positioned 30 5 8 apart On each end of Penthouse measure down 1 from tops of Penthouse Corner Posts 6320 6321 and attach Tarp Facias 4147 using 1 4 Hardware H1 H97 NOTE Center cou...

Page 28: ...er Posts 3175 2 Attach T Brackets N33 and Short Penthouse Center Posts 3175 through center holes in Tarp Facias 4147 using 1 4 Hardware H1 H9 H32 H146 3 Ensure Short Penthouse Center Posts 3175 are pl...

Page 29: ...ak Facias 0087 must not protrude past edges of Penthouse Wood Roof Supports 3183 4 Flush ends of Tarp Board 3180 with outside faces of Peak Facia 0087 and attach using 8 Hardware H154 5 Measure up 1 1...

Page 30: ...320 H154 H1 H100 0087 3183 3183 H1 H100 4164 H1 H9 H215 6321 6320 H1 H97 H32 H1 H154 H154 THIS WOOD ROOF FILLER 4164 INSTALLED ON OPPOSITE PENTHOUSE CORNER POST AS PENTHOUSE CORNER POST 6321 15 16 INS...

Page 31: ...p of 6 Hole Facia 4132 Attach Filler Blocks using 3 8 Hardware H3 H121 NOTE If set has a Wood Roof install Filler Block 7061 in place of Filler Block 7056 as shown in Inset A Filler Block 7055 will be...

Page 32: ...FROM FILLER BOARDS 7055 7056 INSET A THIS DISTANCE CAN NOT EXCEED 51 1 4 1 Layout and evenly space Deck Boards 9243 9244 0147 in pattern shown on top of Monkey Bar using measurements shown in Inset A...

Page 33: ...E Bottoms of Penthouse Corner Posts 6320 6321 should be flush with bottom of Monkey Bar when properly installed 3 Attach Penthouse Corner Post 6321 to Filler Block 7055 using 3 8 Hardware H3 H119 NOTE...

Page 34: ...house with Spiral Slide or Penthouse with Wood Roof and Spiral Slide 1 Evenly space Penthouse Side Boards 4069 against Penthouse Corner Posts 6320 6321 and attach using 1 4 Hardware H9 H97 NOTE Spacin...

Page 35: ...nt distances Be sure that Side Boards are oriented as shown in Inset B 3 Equally space and attach Short Penthouse Side Boards 4160 using 1 4 Hardware H1 H97 Spacing between remaining Side Boards will...

Page 36: ...nd the bottom side of Penthouse Side Boards 4069 Starting with the middle tarp snap gently tap each snap with a hammer to leave an indentation in the wood as shown in Inset A 3 Install snap screws H18...

Page 37: ...pening Starting with the middle tarp snap gently tap each snap with a hammer to leave an indentation in the wood as shown in Inset A NOTE Tarp Snaps H183 must be installed on the bottom edge of Pentho...

Page 38: ...63 using 8 Hardware H154 2 Continue attaching Roof Boards 4162 to Penthouse Roof Supports 3183 using 8 Hardware H154 making sure Roof Boards 4162 stay flush with the top two Roof Boards 4163 3 After A...

Page 39: ...covered by our five year warranty Surface rust on structural hardware and metal components is not covered under this warranty ONE YEAR WARRANTY Ropes and Flags are covered by our one year warranty Ra...