*NOTE: A Helper will be needed to complete this Step.
*NOTE: Processes will be the same for mounting the 4x6 Monkey Bar on both the Carnival
and Turbo Carnival Clubhouses.
*NOTE: Rail Uprights (9222) should not have been installed in the opening that the Monkey
Bar is being installed in. If Rail Uprights were installed, remove and reinstall after
Monkey Bar has been installed.
1. In the opening the Monkey Bar is being installed in, measure down from bottom of 6 Hole Facia
(4132)
1 11/16”
and drill a hole in each Corner Upright
(6302) (6324)
and Center Post
(6133) (6140)
, using
a
7/16” drill bit
(as shown in Inset A).
*NOTE: The 7/16” diameter holes must be drilled in the centers of the Corner Upright and
Center Post.
2. On the ground, position Monkey Bar inside of Monkey Bar Support, lining up the bottom holes in the
Support with the back counter bored hole in the Monkey Bar, if installing the Monkey Bar on the
Carnival Clubhouse. If installing the Monkey Bar on a Turbo Carnival Clubhouse, use the third hole
in the Monkey Bar Support (as shown).
*NOTE: Monkey Bar must be oriented, with the counter bored holes towards the end of the
Monkey Bar, pointing up (as shown).
3. Attach Monkey Bar Support to Monkey Bar using 1/2” Hardware
(H4)
and 3/8” Hardware
(H3) (H11)
(H17) (H56)
. Do not fully tighten Hardware at this time.
4. Lift up on Monkey Bar and position Monkey Bar Brackets
(7024) (7025)
against Monkey Bar and
Support so that all faces of Monkey Bar, Support and Brackets are flush. Attach Monkey Bar
Brackets to Monkey Bar and Monkey Bar Support using 3/8” Hardware
(H3) (H116)
.
*NOTE: There should be no gaps in all adjoining faces of Monkey Bar Brackets, Monkey Bar
& Monkey Bar Support when properly installed.
5. Lift Monkey Bar assembly up into opening and align holes in Monkey Bar with previously drilled holes
in Corner Upright
(6302) (6324)
and Center Post
(6138) (6313)
.
6. Attach Monkey Bar to Corner Upright
(6302) (6324)
and Center Post
(6138) (6313)
using 1/2”
Hardware
(H4)
and 3/8” Hardware
(H3) (H11) (H17) (H28) (H56)
.
7. Check that Monkey Bar is level and fully tighten Hardware from #3. Attach 3/8” Hardware
(H28)
to
the end of 3/8” Hardware
(H56)
from #3.
8. Position Ladder Handles
(N60)
in approximate locations shown, and attach Ladder Handles
(N6)
to
Support using 5/16" Hardware
(H104)
and 3/8" Hardware
(H13)
.
Continued on next page:
92
Step 52
4x6 Monkey Bar
Installation