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Single Reduction Parts List

E n g i n e e r i n g   D a t a

157

800-654-6220 CA

800-866-7973 IN

Item # Description

Basic Single Reduction Unit

1.

Gear Housing

2.

Pipe Plug

3.

Vent Plug

4.

Splash Guard

5.

Input Cover

6.

O-Ring

7.

Hex Head Cap Screw

8.

Input Oil Seal

9.

Input Bearing

10.

Input Bearing

*11.

Retaining Screw

12.  Input Shaft
13.

Output Cover

14.

Output Cover

15.

O-Ring

16.

Output Cover Gasket (as required)

17.

Output Oil Seal

18.

Output Bearing

19.

Hex Head Cap Screw

***20. Single Output Shaft
***21. Double Output Shaft

22. Gear Spacer
23. Gear Key (only used on size 2-5/8” center distance 

and larger units)

24. Output Gear (supplied only with output gear 

on size 1-1/3” through 2-3/8” center distance units)

25. Input Cover (only used on size 4-1/4” center 

distance and larger units)

26. Input Cover
27.

Input Oil Seal

*28.

Retaining Ring - Shaft

29.

Double Input Shaft

170. Internal Pressure Compensation Chamber (optional)
171. Internal Pressure Compensation Chamber Stem Plug
172. Internal Pressure Compensation Chamber Stem Nut

*not used on 4-1/4” center distance and larger units

Quill Motor Flange Unit 

30.

Double Input Shaft

40.  Quill Motor Flange
41.

Input Oil Seal

42.

Hex Head Cap Screw

43.

Retaining Ring - Shaft

44.

Retaining Ring - Housing (only used 
on size 4-1/4” center distance and larger units)

45.

Quill Input Shaft

Hollow Output Shaft Unit 

50.

Gear Housing

51.

Output Cover

52.

Output Oil Seal

53.

Output Bearing

54.

Gear Spacer

***55.

Output Shaft 

56. Setscrew
57.

Gear Key (only used on size 2-5/8” center distance 

and larger units)

Item # Description

58. Output Gear (supplied only with output shaft on size 

11/3” through 2-3/8” center distance units)

Mounting Bracket Options

70. Horizontal Mounting Foot
71. Cap Screw
72. High and Low Riser Bracket
73. Hex Head Cap Screw
74. “J” Mount Bracket
75. Output Flange
76. Machine Faced Output Cover (only used on size 2-

3/8” center distance and larger solid output shaft 
units)

77.

Hex Head Cap Screw

78. Torque Bracket
79. Hex Head Cap Screw

Extended Bearing Unit

90.

Flange

91.

Output Shaft

92.

Bearing

93.

Output Oil Seal

94.

Hex Head Cap Screw

95.

Pipe Plug

96.

Expansion Plug

*97.

Flange Cover

*98.

Gasket

*99.

Hex Head Cap Screw

*only used on size 5-1/4” center distance and larger units

Long Motor Flange and Coupling Kit 

110.

“C” Face Motor Flange

111.

Hex Head Cap Screw

112.

Coupling Key - Reducer Shaft

113.

Setscrew - Reducer Shaft

114.

Coupling Gear - Reducer Shaft

115.

Coupling Sleeve

116.

Setscrew - Motor Shaft

117.

Coupling Gear - Motor Shaft

118.

Coupling Key - Motor Shaft

Vertical Shaft Required Parts

(Supplied only when mounting position 

involves a vertical shaft.)

*129.

Output Cover

*130.  Output Cover
*131.

Output Bearing Grease Retainer

132.

Grease Fitting

133.

Sealed Ball Bearing (only used on size 1-3/4” 

through 2-5/8” center distance units)

**134.

Input Cover

**136.

Input Bearing Grease Retainer

*

Only used on size 4-1/4” center distance and larger units.

** Only used on size 3” center distance and larger units.
*** Supplied only with output gear on size 1-1/3” through 

2-3/8” center distance units.

RAM P/N  AH00004

WORM GEAR REDUCER

PARTS DESCRIPTION

Summary of Contents for 1550-8 AK1G

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Page 13: ...RAM P N I400010R AIR MOTOR...

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Page 15: ...Serious Personal Injury May Occur If The Motor Is Allowed To Operate With The Exhaust Port Open Or Without Muffler WARNING RAM P N I400010R...

Page 16: ...RAM P N I400010R...

Page 17: ...RAM P N AH00004C Single Reduction Worm Gear Reducer...

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Page 20: ...RAM P N AH00004 WORM GEAR REDUCER Hollow Output Shaft Assembly Double Input Shaft Assembly PARTS ILLUSTRATION...

Page 21: ...ut Shaft 56 Setscrew 57 Gear Key only used on size 2 5 8 center distance and larger units Item Description 58 Output Gear supplied only with output shaft on size 11 3 through 2 3 8 center distance uni...

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Page 23: ...RAM P N AH00004C Single Reduction Worm Gear Reducer LUBRICATION To assist you in the proper selection of replacement lubricant we recommend the following oils for the ambient temperatures specified...

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Page 26: ...ITEM No PART No DESCRIPTION 1 AG03315 Shuttle Valve 2 AG73040 Air Cylinder 3 AG40079 Quick Exhaust Valve 4 AG04713 Control Valve 5 AH00004C Air Motor...

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Page 29: ...Disc Brake Assembly RAM P N 827340...

Page 30: ...ion and operation Follow the instructions and integrate this unit into your system with care This unit should be installed operated and maintained by qualified personnel only Improper installation can...

Page 31: ...igure 1 7 Remove Pipe Plug Item 30 See Figure 1 8 Tighten the Set Screw Item 29 to lock the customer supplied key Reinstall the Pipe Plug Item 30 See Figure 1 Motor Customer supplied key 6 30 29 11 FI...

Page 32: ...Gage 5 Connect the air line to the unit 6 Turn the Lubricator Adjustment Knob counterclockwise until closed 7 Turn the Lubricator Adjustment Knob clockwise one third turn 8 Open the air line to the un...

Page 33: ...g n i t t e g t o n r i A n o i t c n u f l a m e v l a v l o r t n o c d n a n o i t c n u f l a m e v l a v l o r t n o c a r o f k c e h C y r a s s e c e n f i e v l a v l o r t n o c e h t e c a...

Page 34: ...cking compound and allow removal of the Flat Head Machine Screws Never use an impact wrench to remove the Flat Head Machine Screws 5 Remove the six Flat Head Machine Screws Item 13 and the worn Fricti...

Page 35: ...om the Housing Item 7 See Figure 8 WARNING Special attention should be exercised when working with retaining rings Always wear safety goggles when working with spring or tension loaded fasteners or de...

Page 36: ...Item 7 Excessive air pressure may result in personal injury or damage to the Piston and Housing 16 Gently apply air pressure to slide the Piston Item 5 out of the Housing Item 7 See Figure 10 17 Remov...

Page 37: ...2 to the threads of the six Socket Head Cap Screws Item 10 See Figure 12 28 Secure the Disc Plate Item 8 to the Piston Item 5 using the six Socket Head Cap Screws Item 10 then alternately and evenly t...

Page 38: ...notes Repair Kit item Repair Kit Product No 827301 FMBES CC 875 ITEM DESCRIPTION QTY 1 Shaft 1 2 Rotor 1 31 2 Friction Facing 2 4 Friction Disc 1 5 Piston 1 6 Female Pilot 1 7 Housing 1 8 Disc Plate 1...

Page 39: ...RAM P N AG04713 MANUAL CONTROL VALVE and RAM P N AG04714 REMOTE CONTROL PILOT OPERATED VALVE...

Page 40: ...RAM P N AG04714R MANUAL CONTROL VALVE 4 Way 3 Position Manual Control Valve Body Assembly 1 Ports Hand Lever Assembly Spring Center Cap Assembly SA 4702 72 12 For 1 Valves AG04713...

Page 41: ...RAM P N AG04713C PILOT OPERATED VALVE 4 Way 3 Position Pilot Control For Remote Control with Pendant Controller Valve Body Assembly 1 Ports SA 4702 83 12 Pilot Spring Center Cap Assembly AG04714...

Page 42: ...51 O Ring 1 5 400710 Thread Inlet Bushing 2 6 400950 O Ring 2 7 400711 Adapter 1 8 400542 Hex Hd Cap Screw 3 8 x 1 1 2 4 9 400790 3 8 Lock Washer 4 10 400644 Allen Hd 3 8 x 7 8 Cap Screw 5 11 400790 3...

Page 43: ...mm Flow Cv Kv Weights in lbs kg P brass st steel A B C brass st steel brass st steel 1 8 NPT SV 2 2 0 51 1 5 38 1 0 25 0 8 12 0 57 0 26 1 4 NPT SV 3 SV 3 316 2 0 51 1 5 38 1 0 25 0 8 12 0 5 7 0 57 0 2...

Page 44: ...RAM P N AG40079C...

Page 45: ...RAM P N LB80040R 1 1 2 FILTER...

Page 46: ...Pipe Size 1 1 4 Net Bowl Capacity oz cm3 6 1 180 Weight lbs kgf 6 94 3 15 Proof Pressure psig Mpa 220 1 5 Max Operating Pressure psig Mpa 150 1 0 Operating Temperature Range 23 140 F 5 60 C Filtratio...

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Page 49: ...RAM P N LB80045R 1 1 2 LUBRICATOR...

Page 50: ...pecifications Proof Pressure psig Mpa 220 1 5 Max Operating Pressure psig Mpa 145 1 Operating Temperature Range 40 140 5 60 C Recommended Lubricant Turbine Oil 1 ISO VG32 Pipe Size 1 NPT Oil Capacity...

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Page 52: ...MODEL 1550 8XK1G RAM Winch Hoist 10 06...

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