17
FIGURE 13
Slide spacer #101 over long end of shaft and place
against gear hub. Apply grease to end of shaft,
opposite gear. Apply grease to bushing in gear housing
#22. Place greased end of shaft through bushing in
gear housing #22. Place gasket #80 onto gear
housing cover #16. Apply grease to gear end of shaft
andcover bushing. Place cover onto shaft and secure
to housing with eight #47 capscrews. Tighten
capscrews to 53 Nm (39 ft-lb) each.
FIGURE 14
Press bearing #40 onto worm #36. NOTE: Be sure that
thick shoulder of bearings outer race (side with
manufacturer's name and part number) is out, away
from worm threads. Press bearing and worm into gear
housing. Slip gasket #78 onto brake housing #20. Use
six capscrews #57 to secure brake housing
to gear housing. Tighten capscrews to 61 Nm (45 ft-lb)
each. Place key #25 into keyway of worm #36. Refer
to page 8 for reassembly and checking of worm brake.
FIGURE 15
Press bearing #40 onto worm and into housing.
NOTE:
Be sure that thick shoulder of bearings outer race (side
with manufacturer's name and part number) is out,
away from worm threads. Attach adapter #6 to gear
housing using six capscrews #58. Tighten
capscrews to 61 Nm (45 ft-lb) each. Insert key #26
into keyway of worm shaft. Slide coupling #3 over end
of worm shaft. Attach adapter plate #29 to adapter
using eight capscrews #56. Tighten capscrews to 28
Nm (21 ft-lb) each. Place motor shaft, with key in
keyway, into coupling. Secure motor #85 to adapter,
using two capscrews #59. Tighten capscrews to 138
Nm (102 ft-lb) each.
FIGURE 16
Place winch with gear housing cover down on work
bench. Drum shaft should be in vertical position. Set
springs #98 into pockets of gear housing with drag
brakes #17 on top of disc #103 and springs. Apply
grease to shaft and drum bushings. Slide drum
assembly #18 onto drum shaft as shown.
101
22
32
16
80
19
47
FIGURE 13
