Ramsey Winch HD 234 RAM-LOK, Operating, Service And Maintenance Manual

Page 1: ...PERATING SERVICE AND MAINTENANCE MANUAL MODEL HD 234 RAM LOK INDUSTRIAL LOW MOUNT MFG PER JERR DAN SPECS CAUTION READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH SEE WARNINGS...

Page 2: ......

Page 3: ...ENANCE 5 CABLE INSTALLATION 5 HYDRAULIC SYSTEMS PERFORMANCE CHARTS 6 TYPICAL LAYOUT HYD SYSTEM DIAGRAM 6 TROUBLE SHOOTING GUIDE 7 INSTRUCTIONS FOR OVERHAUL OF RAMSEY MODEL HD 234 RAM LOK WINCH DIS ASS...

Page 4: ...onsult the wire rope manufacturer for wire rope ratings Rated Line Pull lbs 8 000 kg 3 620 Gear Reduction 34 1 Weight without cable 110lbs 50 kg LAYER OF CABLE 1 2 3 4 Rated line pull lbs 8 000 6 700...

Page 5: ...up knob then release See warning label located by shifter knob Run the winch in reverse until the shifter knob snaps fully in or until the cable drum starts turning At this point make sure the shifter...

Page 6: ...bolts If any are missing replace them and securely tighten any that are loose Make sure to use only SAE grade 5 bolts or better 4 Inspect the cable If the cable has become frayed with broken strands r...

Page 7: ...shed line refers to maintaining the motion of a moving load 2 Line speed first layer FPM vs gallons per minute GPM Performance based on a motor displacement of 3 6 cubic inches with 15 GPM maximum flo...

Page 8: ...l damaged or worn 2 Too much oil 3 Damaged gasket 1 Hydraulic motor worn out 2 Low flow rate 1 Drag brake disc worn 1 Hydraulic motor shaft seal CORRECTION 1 Clean and lubricate 2 Replace yoke or shaf...

Page 9: ...emove mounting frame item 1 from winch by removing hardware shown 2 Remove clutch housing item 9 and clutch item 5 from winch assembly Remove two keys item 31 from key ways A screwdriver can be used a...

Page 10: ...Use soft hammer to gen tly tap input end of worm and drive worm and bearing from gear housing Once worm has been removed from housing bearing can be pressed from end of worm Check for signs of wear o...

Page 11: ...ntered over keys 7 Remove seal item 42 from back of item 10 gear housing Press bushing item 16 from gear housing Press new bushing and seal back into place 8 Check drum bushings item 15 for signs of w...

Page 12: ...cover bushing item 15 for signs of wear If necessary remove old bushing and press bushing into place 11 Apply grease to end of shaft oppo site gear Apply grease to bushing in gear housing item 10 Pla...

Page 13: ...tem 3 Attach adapter to gear housing using four 4 capscrews item 22 TIGHTEN CAPSCREWS TO 12 FT LBS 16 3 Nm EACH Insert key item 11 into keyway of worm shaft Slide tapered end of cou pling item 27 over...

Page 14: ...shaft Pull jaw clutch item 5 upward toward clutch housing enough to allow yoke in clutch housing to fit proper ly in groove around jaw clutch 16 Attach frame assembly item 1 using six capscrews item 2...

Page 15: ...29 75 19 56 2 50 13 12 2 50 5 81 7 78 78 1 91 7 25 DIA 3 50 DIA 11 94 1 12 31 6 21 3 71 3 63 2 12 12 44 REF 6 87 3 33 5 13 4 00 Model HD 234 Ram Lok Remote Shifter Adapter 15...

Page 16: ...5 7 78 3 50 DRUM 11 31 1 13 13 12 44 CABLE ANCHOR FOR 3 8 WIRE ROPE 1 56 3 91 COMPRESSION FITTING FOR 1 4 O D TUBING 60 PSI MIN 125 PSI MAX FOR DISENGAGING CLUTCH CLUTCH IS SPRING ENGAGED DETAIL A A 1...

Page 17: ...71 6 21 31 1 12 11 94 3 50 DIA 7 25 DIA 1 91 78 7 78 5 81 2 50 13 12 2 50 19 56 29 75 COMPRESSION FITTING FOR 1 4 O D TUBING 60 PSI MINIMUM 125 PSI MAXIMUM FOR DISENGAGING CLUTCH CLUTCH IS SPRING ENG...

Page 18: ...k T handle Manual Shifter 29 75 5 81 2 12 1 25 POSITION CLUTCH AT DIS ENGAGED CLUTCH AT POSITION ENGAGED 4 00 3 33 6 87 REF 12 44 2 12 3 63 3 71 6 21 31 1 12 11 94 3 50 DIA 7 25 DIA 1 91 78 7 78 2 50...

Page 19: ......

Page 20: ...20...

Page 21: ...34 1 456008 FITTING RELIEF 11 1 342027 KEY 35 1 468018 PIPE PLUG 12 1 357479 SHAFT DRUM STD 36 2 468011 PIPE PLUG 13 1 368203 WORM R H 34 1 37 1 470002 SPIROL PIN 14 2 402002 BEARING BALL 38 1 470033...

Page 22: ...22...

Page 23: ...450016 KEY BARTH 10 1 336010 HANDLE 33 1 456008 FITTING RELIEF 11 1 338273 HOUSING GEAR 34 1 468018 PIPE PLUG 12 1 342027 KEY 35 2 468011 PIPE PLUG 13 1 357479 SHAFT DRUM STD 36 1 470033 SPIROL PIN 1...

Page 24: ...24...

Page 25: ...456008 RELIEF FITTING 13 1 368203 WORM 38 1 456038 FITTING BREATHER VENT 14 1 370043 YOKE 39 3 468011 PIPE PLUG 15 2 402002 BALL BEARING 40 1 468018 PIPE PLUG 16 4 412003 BUSHING 17 1 412045 BUSHING...

Page 26: ...26...

Page 27: ...2 442184 GASKET 10 1 338273 HOUSING GEAR 33 1 442205 GASKET 11 1 342027 KEY 34 2 450006 KEY 12 1 357479 DRUM SHAFT 35 4 450016 KEY 13 1 368203 WORM 36 1 456008 RELIEF FITTING 14 1 370043 YOKE 37 1 45...

Page 28: ...not been installed correctly RAMSEY WINCH shall in no event be liable for special or consequential damages RAMSEY WINCH makes no warranty in respect to accessories such as being subject to the warran...