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Parts Identification

914307

20

Winch 123966

Item No. Quantity Part No. Description

Item No. Quantity Part No. Description

1

1

234286 ASSEMBLY-DRUM

25

1

432018 FITTING 7/16-20 90 degree

2

1

276069 SHIFTER ASSEMBLY

26

1

442223 GASKET-MOTOR FLANGE

3

1

297125 ASSEMBLY-END BEARING, MOTOR SIDE

27

1

444140 GEAR-RING

4

1

297126 ASSEMBLY-END BEARING, GEAR SIDE

28

1

456038 FITTING-VENT, BREATHER

5

6

330011 STATOR-BRAKE

29

1

458227 MOTOR-HYD

6

5

330012 DISC-BRAKE

30

1

462067 O-RING-2.225 ID X .210 THK, 2-331

7

1

330013 PISTON-BRAKE

31

1

462068 O-RING-3.10 ID X .210 THK, 2-338

8

1

330014 PISTON-BACKUP BRAKE

32

1

462069 O-RING-2.975 ID X .210 THK, 2-337

9

1

334174 GEAR-OUTPUT SUN

33

1

462070 RING-BACKUP, 3.143 ID X .076 THK, 8-338

10

1

357588 SHAFT-INPUT

34

1

462071 RING-BACKUP, 3.018 ID X .076 THK, 8-337

11

1

364178 STRAP-SHIPPING

35

1

462072 RING-BACKUP, 2.268 ID X .076 THK, 8-331

12

1

395521 TIE PLATE

36

1

462073 O-RING-3.234 ID X .139 THK, 2-236

13

1

412196 BUSHING-DRUM,GEAR END

37

1

470033 SPIROL PIN-1/8 X 7/8

14

1

412197 BUSHING-DRUM, MOTOR END

38

1

472052 PLUG-SAE O-RING,.562-18NF

15

4

414159 CS-5/16-18UNCX2.50, HXHD, GR5, ZP, N/P

39

1

486080 SEAL-GEAR HOUSING

16

2

414854 SCREW-1/4-20NCX1/2LG, RDHD, SLOT, Z/P

40

2

490003 SNAP RING

17

1

414926 SETSCREW-3/8-16NC X1, SOCKET, NYLON

41

1

490049 RING-INTERNAL RETAINING

18

8

414947 CAPSCREW-1/2-13NC X 1 LG,HEX SOC HD

42

1

490066 RING-INTERNAL RETAINING

19

2

414954 CAPSCREW 1/2-13NC X 1/3/4 LG. SOCHD Z/P

43

9

494124 SPRING-BRAKE

20

1

416016 SETSCREW1/4-20NCX1/4 HX SOCK HD CUP

44

1

509132 TUBE-BRAKE RELEASE

21

1

418036 NUT-3/8-16 NC, HEX JAM, Z/P

45

1

516041 VALVE-MOTOR

22

4

418163 LOCKWASHER-5/16 MED SECT, Z/P

46

1

518037 THRUST WASHER

23

12

418218 LOCKWASHER-1/2 ID MED SECT,Z/P

47

1

518047 WASHER-THRUST

24

1

431019 COUPLING-MOTOR

Summary of Contents for HD-P 4000

Page 1: ...123966 PLANETARY WINCH Mailing Address P O Box 58151 Tulsa OK 74158 Phone 918 438 2760 Fax 918 438 6688 www ramseyindustries com READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF W...

Page 2: ...its use there are dangers if improperly used Please read this manual carefully It contains useful ideas in obtaining the most e cient operation from your Ramsey Winch and safety procedures you need to...

Page 3: ...itle Page Introduction 5 Winch Specifications 7 Installation Details 11 Winch Operation 13 Maintenance 15 Troubleshooting Guide 17 Parts Identification 19 Limited Warranty backcover 914307 3 Table of...

Page 4: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 5: ...tion or deviation to the winchshould onlybe made by RamseyWinchCompany Do not try to guide the cableduring a loaded pull Keep yourselfand others a safedistance to the side when pulling aload Do not st...

Page 6: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 7: ...VE REQUIRED 2500 PSI RELIEF VALVE SETTING 15 GPM FLOW RATE MAX MOTOR AND WINCH MAY BE DAMAGED IF MAX FLOW RATE IS EXCEEDED 10 MICRON NOMINAL FILTRATION Typical Layout shown below NOTE The rated line p...

Page 8: ...Performance Charts 914307 8 11 75 9 25 90 5 02 2 72 0 50 General Dimensions Handle 276070 0 2000 4000 6000 0 500 1000 1500 2000 2500 3000 Line Pull Lbs Pressure PSI 0 20 40 60 80 100 120 5 10 15 Line...

Page 9: ...5 8 27 210 1 FLANGE 7 49 164 8 1 25 31 7 8 38 213 1 4 25 107 9 2 21 56 1 2 21 56 1 4 19 106 4 8 38 212 7 9 96 252 9 5 01 127 3 11 34 288 0 5 67 144 0 5 28 125 2 5 51 139 9 4 33 109 9 2 16 55 1 TYP 1 1...

Page 10: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 11: ...e mounting surface must be flat within 015 inch and sufficiently stiff to resist flexing If a steel plate is used for foot mounting it should be 750 inch thick For this mounting application eight 8 1...

Page 12: ...k with plastic or similar tape to prevent fraying 2 Place taped end of cable into hole in cable drum as shown below Use the 3 8 16NC x 1 2 long hex socket drive setscrew to secure cable to drum 3 Care...

Page 13: ...ind for a neat lay of the cable When pulling a heavy load place a blanket jacket and tarpaulin over the cable about five or six feet behind the hook In the event of a broken cable this will slow the s...

Page 14: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 15: ...ch is fully engaging See OPERATION instructions above for the appropriate clutch shifter FOR MANUAL CLUTCH ONLY Monthly disengage clutch put several drops of oil on the clutch handle shaft and work cl...

Page 16: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 17: ...ear Check bolt length Bolt thread MUST NOT engage threaded holes in sides of end bearing more than the 50 inch thread depth in the end bearing BRAKE WILL NOT HOLD Incorrect directional control valve c...

Page 18: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 19: ...Parts Identification 914307 19 Winch 123966 3 4 2 15 22 45 44 19 23 29 37 26 24 41 43 7 33 31 35 30 8 32 34 5 6 36 14 25 11 18 17 21 20 38 46 12 18 39 27 9 40 47 10 13 1 42 23 23 28 16...

Page 20: ...8 337 11 1 364178 STRAP SHIPPING 35 1 462072 RING BACKUP 2 268 ID X 076 THK 8 331 12 1 395521 TIE PLATE 36 1 462073 O RING 3 234 ID X 139 THK 2 236 13 1 412196 BUSHING DRUM GEAR END 37 1 470033 SPIROL...

Page 21: ...ts Identification 914307 21 Handle 276070 Item No Quantity Part No Description 1 1 358078 SHIFTER HANDLE 2 2 418563 WASHER FLAT 1 2 GRADE 8 3 2 490082 RETAINER CLIP 4 1 494176 SPRING COMPRESSION 1 2 4...

Page 22: ...rations have been made unless authorized by Manufacturer or for equipment misused neglected or which has not been installed correctly RAMSEY WINCH shall in no event be liable for special or consequent...

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