background image

 

Safety Precautions To Guard Against  
Possible Injury… 

A minimum of five wraps of cable around the drum barrel is 

necessary to hold the rated load.  Cable clamp in not de-
signed to hold the load. 
A.  Keep yourself and others a safe distance to the side of 

the cable when pulling under load. 

B.  Don't step over a cable, or near a cable under load. 
C.  Use supplied hook strap when handling hook for spool-

ing wire rope. 

D.  Don't move the vehicle to pull a load on the winch cable. 

This could result in cable breakage. 

E.  Use a heavy rag or gloves to protect hands from burrs 

when handling winch cable. 

F.  Apply blocks to wheels when vehicle is on an incline. 
G.  Winch clutch should be disengaged when winch is not 

in use and fully engaged when in use. 

H. Modification, alteration or deviation to the winch should 

only be made by Ramsey Winch Company. 

I.  Keep the duration of your pulls as short as possible. If 

the motor becomes uncomfortably hot to the touch, stop 
and let it cool for a few minutes. Do not pull more than 
one minute at or near rated load. Do not maintain power 
to the winch if the motor stalls. Electric winches are for 

intermittent usage and should not used in constant duty 
applications. 

J.  Disconnect the remote control switch from the winch 

when not in use. A Ramsey Part No. 282053 safety on-
off switch in your vehicle is recommended. 

K.  Note: Do not use winch in hoisting applications due to 

required hoist safety factors and features.  

L.  Do not exceed maximum line pull ratings shown in ta-

bles. Shock loads must not exceed these ratings. 

M.  To respool correctly, it is necessary to keep a slight load 

on the cable. This is accomplished by (wearing gloves) 
holding the cable with one hand and the remote control 
switch with the other, starting as far back and in the 
center as you can, walking up keeping load on the cable 
as the winch is powered in. Do not allow the cable to 
slip through your hand and do not approach the winch 
too closely. Turn off the winch and repeat the procedure 

until all the cable except a few feet is in. Disconnect the 
remote control switch and finish spooling in cable by 
rotating the drum by hand with clutch disengaged. On 
hidden winches, spool in cable under power using sup-
plied hook strap.  

Tips for Safe Operation 

Don't underestimate the potential danger in winching opera-
tions. Neither should you fear them. Do learn the basic dan-
gers and avoid them. 
The uneven spooling of cable, while pulling a load, is not a 
problem, unless there is cable pileup on one end of drum. If 
this happens, reverse the winch to relieve the load and move 
your anchor point further to the center of the vehicle. After 
the job is done you can unspool and rewind for a neat lay of 
the cable. 
Store the remote control switch inside your vehicle where it 
will not become damaged. Inspect it before you plug it in. 
When ready to begin spooling in, plug in remote control 
switch with clutch disengaged. Do not engage clutch with 
motor running.  
Never connect the hook back to the cable. This causes cable 
damage. Always use a sling or chain of suitable strength as 

shown in the illustrations. 
Observe your winch while winching, if possible, while stand-
ing at a safe distance. If you use vehicle drive to assist, stop 
and get out every few feet to assure the cable is not piling up 
in one corner. Jamming cable can break your winch. 
Do not attach tow hooks to winch mounting apparatus. They 
must attach to vehicle frame. 
When double lining during stationary winching, the winch 
hook should be attached to the chassis of the vehicle. 
Since the greatest pulling power is achieved on the inner-
most layer of your winch, it is desirable to pull off as much 
line as you can for heavy pulls (remember, you must leave 5 
wraps min. on the drum). If this is not practical, use a snatch 
block and double line arrangement (see illustration). 
Neat, tight spooling avoids cable binding, which is caused 
when a load is applied and the cable is pinched between two 
others. If this happens, alternately power the winch in and 
out a few inches. Do not attempt to work a bound cable un-
der load; free by hand. 

Инструкция RAMSEY REP 9.5e

www.bigfoottrade.kz

Summary of Contents for REP 9.5e

Page 1: ...e there are dangers if improp erly used At the same time there are easier and faster ways for getting the job done if certain precautions are taken first Please read this manual carefully It contains...

Page 2: ...inch and repeat the procedure until all the cable except a few feet is in Disconnect the remote control switch and finish spooling in cable by rotating the drum by hand with clutch disengaged On hidde...

Page 3: ...itional protection Use the vehicle wheel power to help the winch but don t over take the winch line Plan your pull You can t always hook up and pull out in one step Examine all the areas for anchoring...

Page 4: ...ed motor leads coming from solenoid assembly to appropriately marked motor ter minals TIGHTEN NUTS ON MOTOR TERMINALS SECURELY see FIGURE 3 Attach solenoid ground wire to grounding bolt located at bot...

Page 5: ...fore reversing To actuate winch simply plug remote control switch into receptacle in black solenoid cover of winch Run winch forward and reverse to check connection and to determine winch operating di...

Page 6: ...sembly or the end of the drum Set aside 2 Remove 6 capscrews from the Gear Housing Cover Holding the Gear Housing Cover over the Gear Housing assem bly flip it over and set it on the workbench 3 Gentl...

Page 7: ...t as needed to mesh the planetary gears with the ring gear in the housing Once they are all in the housing flip the assembly over Align the Gear Housing Cover and gasket with the holes in the ring gea...

Page 8: ...cable drum flange Before installing the new cable assembly make sure end of cable is squarely cut and wrapped with tape to prevent fray ing Form a short 90 bend approximately long in the end of the ca...

Page 9: ...t should make an audible click when energized 2 Defective remote control switch 2 Disengage winch clutch remove remote control switch plug from the socket and jump pins at 8 and 4 o clock Motor should...

Page 10: ...9 Motor Assembly 30 1 442219 Gasket Ring Gear 10 1 328138 Cover Gear Housing 31 1 444077 Gear Ring Input 11 1 332193 Drum Cable 32 1 448046 Cable Anchor 12 1 334147 Gear Intermediate Sun 33 2 448049 T...

Page 11: ...4Lg Hx Hd Z P 11 7 416216 Screw 10 24NCX 1 2 Lg Rd Hd Z P 12 2 416227 Screw 10 24NCX 3 4 Lg Truss Hd Black 13 6 418004 Nut Hx Reg 10 24NC Z P 14 6 418014 Nut Hx Reg 1 4 20NC Z P 16 3 418140 Washer 10...

Page 12: ...charges in connection with the replacement or repair of defective parts nor shall it apply to a product upon which repairs or alterations have been made unless authorized by the manufacturer or for e...

Reviews: