4
Installation
The winches shown in this owner's manual are solely and
exclusively designed for vehicle mounted, non-industrial ap-
plications. All other applications will void warranty.
Note:
For specific bull-bar applications, the shifter lever on
the winch may need to be repositioned. Refer to pages 6-7
for instructions in how to do this.
It is very important that the winch be mounted on a flat sur-
face so that the three major sections (the motor end, the
cable drum and the gear housing end) are properly aligned. It
is recommended that Ramsey kits be used to mount the
winch. They are designed to align the winch and distribute
up to the full rated load evenly, to avoid possible damage to
the winch or vehicle. Note: If recommended mounting is not
used, a kit of equal design must be used.
Also available for mounting the REP winches are winch
mounting channels:
P/N: 408052 Short 23.63" (black),
P/N: 408120 Medium 30.00" (black)
P/N: 408101 Long 36.00" (black)
It is recommended that a Ramsey mounting channel be used
in all non-Ramsey mountings.
When mounting winch, connect labeled motor leads coming
from solenoid assembly to appropriately marked motor ter-
minals. TIGHTEN NUTS ON MOTOR TERMINALS SECURELY
(see FIGURE 3). Attach solenoid ground wire to grounding
bolt located at bottom of motor (See FIGURE 2). Battery
ground wire is already installed to grounding bolt on motor.
As shown in Figure 1, use solenoid clamp to secure solenoid
assembly to winch motor. If installing in combo mounting
kit, position at about a 45° angle for clearance of lower
winch guard tube in kit. Be sure that clamp is clear of motor
terminals. TIGHTEN CLAMP SECURELY.
Attach fairlead to channel using hardware furnished with
winch (see FIGURE 4). Attach winch to channel. Place (4)
flat washers and nuts into pockets of winch mounting feet
and thread capscrews with lock washers through mounting
holes in channel and into hardware in winch feet.
Substitution of attaching hardware items (bolts, nuts or
washers) different from those supplied with your winch and
mounting kit can lead to failure causing damage or serious
injury (use SAE grade 5 bolts or better and torque to 34 ft-
lbs.)
Place end of drum cable through fairlead and attach cable
hook. Use clevis pin and cotter pin (see FIGURE 4).
FIGURE 1
FIGURE 2
A
A
F2
F1
2
1
A
View A-A
FIGURE 3
Инструкция RAMSEY REP 9.5e
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