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Repositioning Shifter for Specific Bull Bar Applications 

 

Note: 

The shifter is positioned correctly for most applications. It will only need to be repositioned as necessary for specific 

bull bar applications. 
Refer to the Parts List and Exploded Parts Diagram for your specific winch elsewhere in this owner’s manual. 
1.  Position winch as shown in Figure 5. Remove screws from tiebars. You may be able to loosen the screws at the motor 

end without removing them. Pull the Gear Housing assembly from the drum and shaft and set it down on the work 
bench with the Gear Housing Cover up. Remove the drum bushing from the Gear Housing assembly or the end of the 
drum. Set aside. 

2.  Remove (6) capscrews from the Gear Housing Cover. Holding the Gear Housing Cover over the Gear Housing assem-

bly, flip it over and set it on the workbench. 

 
3.  Gently lift the Gear Housing assembly, 

working the gears, bushings, etc. that 

are inside the Gear Housing out so that 
they are left stacked on the workbench. 
See Figure 7. 

4.  Turn the Gear Housing assembly over 

and set on workbench. Remove the Re-
tainer (item #38) by removing six cap-
screws (item #22) from Gear End Bear-
ing (item 16). Once the retainer is re-
moved, the Ring Gear (items #15 &31), 
Cam Ring (item #36), and Locking Ring 
(item #35) can be lifted off the end 
bearing. 
Remove the six springs (item #39) from 

the end bearing. 

FIGURE 5 

40

12

14

13

18

41

10

40

15

40

2

24

1

29

3

FIGURE 7 

FIGURE 6 

38

15

35

36

39

16

22

Инструкция RAMSEY REP 9.5e

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Summary of Contents for REP 9.5e

Page 1: ...e there are dangers if improp erly used At the same time there are easier and faster ways for getting the job done if certain precautions are taken first Please read this manual carefully It contains...

Page 2: ...inch and repeat the procedure until all the cable except a few feet is in Disconnect the remote control switch and finish spooling in cable by rotating the drum by hand with clutch disengaged On hidde...

Page 3: ...itional protection Use the vehicle wheel power to help the winch but don t over take the winch line Plan your pull You can t always hook up and pull out in one step Examine all the areas for anchoring...

Page 4: ...ed motor leads coming from solenoid assembly to appropriately marked motor ter minals TIGHTEN NUTS ON MOTOR TERMINALS SECURELY see FIGURE 3 Attach solenoid ground wire to grounding bolt located at bot...

Page 5: ...fore reversing To actuate winch simply plug remote control switch into receptacle in black solenoid cover of winch Run winch forward and reverse to check connection and to determine winch operating di...

Page 6: ...sembly or the end of the drum Set aside 2 Remove 6 capscrews from the Gear Housing Cover Holding the Gear Housing Cover over the Gear Housing assem bly flip it over and set it on the workbench 3 Gentl...

Page 7: ...t as needed to mesh the planetary gears with the ring gear in the housing Once they are all in the housing flip the assembly over Align the Gear Housing Cover and gasket with the holes in the ring gea...

Page 8: ...cable drum flange Before installing the new cable assembly make sure end of cable is squarely cut and wrapped with tape to prevent fray ing Form a short 90 bend approximately long in the end of the ca...

Page 9: ...t should make an audible click when energized 2 Defective remote control switch 2 Disengage winch clutch remove remote control switch plug from the socket and jump pins at 8 and 4 o clock Motor should...

Page 10: ...9 Motor Assembly 30 1 442219 Gasket Ring Gear 10 1 328138 Cover Gear Housing 31 1 444077 Gear Ring Input 11 1 332193 Drum Cable 32 1 448046 Cable Anchor 12 1 334147 Gear Intermediate Sun 33 2 448049 T...

Page 11: ...4Lg Hx Hd Z P 11 7 416216 Screw 10 24NCX 1 2 Lg Rd Hd Z P 12 2 416227 Screw 10 24NCX 3 4 Lg Truss Hd Black 13 6 418004 Nut Hx Reg 10 24NC Z P 14 6 418014 Nut Hx Reg 1 4 20NC Z P 16 3 418140 Washer 10...

Page 12: ...charges in connection with the replacement or repair of defective parts nor shall it apply to a product upon which repairs or alterations have been made unless authorized by the manufacturer or for e...

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