7
5. Determine position shifter knob needs to
be for your application.
Note:
Shifter
knob cannot be positioned too low or it
will interfere with the feet on the Gear
End Bearing (see Range of Position in
Figure 8).
6. To position the shifter knob, place lock-
ing ring in end bearing with stop post
approximately 180° from where shifter
knob needs to be positioned. Place cam
ring over locking ring in proper position
and confirm that shifter knob will move
from engaged to disengaged position
without interference. Mark position of
stop post on end bearing.
7. Remove cam ring and locking ring from end bearing. Insert springs (item #39) into end bearing. When you replace the
locking ring (item #35) over the springs, be sure the springs compress down into their recesses, and don’t bend side-
ways.
8. Reassemble Gear Housing as shown in Figure 7. Make sure locking ring is positioned with stop post at marked loca-
tion. The capscrews (item #22) for the retainer should be tightened to 40-45 in-lbs.
Do not over-tighten.
9. Place Gear Housing over the stacked gears, etc. that you removed in step 3. Gently work the housing over the stack,
turning it as needed to mesh the planetary gears with the ring gear in the housing. Once they are all in the housing, flip
the assembly over. Align the Gear Housing Cover and gasket with the holes in the ring gear. Replace the (6) capscrews
that hold the Gear Housing Cover onto the Gear Housing. Tighten securely.
10. Move the Shifter to the Disengaged position.
11. Turn the Gear Housing over and set it on the
work bench with the Gear Housing Cover
down. See Figure 9.
12. Install the drum bushing into the Gear Hous-
ing, confirming that the slot in the bushing is
aligned with the key in the end bearing. Pick
up the rest of the winch (drum and motor
end), and holding the drum, lower the winch
onto the gear end. Stab the shaft into the
gear end--you may need to turn the drum
slightly to get the shaft to go all the way in.
13. Place the tiebars on the motor end and gear
end and fasten using (4) screws. Tighten
securely.
14. Once the winch is reassembled, turn it so
that it is sitting on its feet. Confirm that the
cable will freespool when the shifter is in the
Disengaged position. Connect up the winch
temporarily and confirm that the cable
spools when the shifter is in the Engaged
position.
RANGE OF POSITION
FOR SHIFTER KNOB
END BEARING
STOP POST ON
RING GEAR LOCK
CAM RING
SHIFTER
KNOB
FIGURE 8
FIGURE 9
Инструкция RAMSEY REP 9.5e
www.bigfoottrade.kz
