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RANCHO INDUSTRIES USA LIMITED WARRANTY

ABOUT OUR WARRANTY
Rancho Industries USA, warrants the listed products for the
listed time period and/or mileage to the original retail
purchaser against defect and wear-out when used on
passenger cars and light trucks under normal operating
conditions.  The warranty does not apply to Rancho products
which have been improperly applied or installed.  The
consumer will be responsible for removing from the vehicle
and returning any defective item(s), transportation costs
prepaid, to the dealer from which it was purchased or a
Rancho Authorized Installer, and for reinstallation of the part
upon return.  A copy of the sales receipt is required for all
warranty adjustments.  Rancho Industries will, without
charge, repair or replace at its option, defective products or
component part(s).

In the case that the customer is unable to return to the
original place of purchase or an Authorized Installer, the
consumer may contact Rancho Industries at 1-800-
5SHOCKS to obtain a Return Authorization Number prior to
shipping.  The consumer will be responsible for removing
from the vehicle and returning any defective item(s),
transportation cost pre-paid, to the following address:  6925
Atlantic Avenue, Long Beach, Ca 90805.  A copy of the sales
receipt is required for any warranty adjustments.  Rancho
Industries will, without charge, repair or replace at its option,
defective products or component part(s).  Such item(s) will be
returned with transportation costs prepaid within the United
States from Rancho Industries.  The customer will be
responsible for reinstallation.

Exclusions from this warranty are sales outside of the United
States, the finish, any condition(s) caused by abnormal use
or service, and product-specific limitations, if any, listed
below.

THE LOSS OF USE OF THE PRODUCT, LOSS OF TIME,
INCONVENIENCE, COMMERCIAL LOSS OR CONSEQUENTIAL
DAMAGES ARE NOT COVERED.  RANCHO INDUSTRIES
RESERVES THE RIGHT TO CHANGE THE DESIGN OF ANY
PRODUCT WITHOUT ASSUMING ANY OBLIGATION TO MODIFY
ANY PRODUCT PREVIOUSLY MANUFACTURED.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND
YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY CARY
FROM STATE TO STATE.  SOME STATES DO NOT  ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS
OE ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL
OR CONSEQUENTIAL DAMAGES, THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED
INCLUDING ANY IMPLIED WARRANTIED OF MERCHANTABILITY
AND FITNESS, WHICH EXTEND BEYOND THIS WARRANTY
PERIOD.  THERE ARE NO WARRANTIED THAT EXTEND
BEYOND THE FACE HEREOF.  SELLER DIECLAIMS IMPLIED
WARRANTY OF MERCHANTABILITY.

THIS WARRANTY SHALL NOT APPLY TO ANY RANCHO
PRODUCT WHICH HAS BEEN MODIFIED, CUSTOMIZED OR
IMPROPERLY INSTALLED.  WARRANTY DOES NOT APPLY TO
ANY RANCHO COMPONENTS USED FOR RACING PURPOSED,
OR RACE TYPE ACTIVITIES.  WARRANTY DOES NOT APPLY TO
ANY RANCHO INDUSTRIES RACING PRODUCTS.

The product, time periods and/or mileage under this warranty
are as follows:

RS1000 / RS5000 / RS5600 / RS7000 / RS9000
LIMITED LIFETIME WARRANTY
Limited lifetime warranty on these Rancho shock absorbers.
Rancho Industries warrants each new shock against factory
defects in material and workmanship (except for finish,
including the shock boot) for as long as the original retail
purchaser owns the vehicle on which the units were originally
installed.

RS4000 / AIR RANCHO / RC9000 REMOTE CONTROL
LIMITED 2 YEAR, 24,000 MILE WARRANTY
Limited 2 year, 24,000 mile warranty on these Rancho
products.  Rancho Industries warrants each new RS4000, Air
Rancho shock and RC9000 Remote Control System against
factory defects in material and workmanship (except for
finish, including shock boot) for the first to occur of 2 years or
24,000 miles after the date of purchase.

SUSPENSION COMPONENTS
LIMITED LIFETIME WARRANTY
Limited lifetime warranty on all of Rancho’s suspension
products.  Rancho Industries warrants each new Suspension
Component against factory defects in material and
workmanship (except finish) for as long as the original retail
purchaser owns the vehicle on which the products were
originally installed.

PERFORMANCE BRAKES
LIMITED LIFETIME WARRANTY
Limited lifetime warranty on all of Rancho’s performance
brake products.  Rancho Industries warrants each of its new
brake pad and lining or remanufactured shoe and lining
against factory defects in material and workmanship (except
finish) for as long as the original retail purchaser owns the
vehicle on which the products were originally installed.  In
addition, if during the ownership of your vehicle the Rancho
Performance Brake friction material lining thickness wears to
less than 1/32 ” of usable life the product will be exchanged.
THIS LIMITED WARRANTY DOES NOT COVER THE
FOLLOWING:

 

Brake pads or shoes subjected to misuse, accident, neglect or
lack of brake maintenance

 

Police or taxi vehicles, race vehicles, any trailer towing
applications, or vehicles used for governmental or commercial
purposes

 

Light trucks or vans over 8000 pounds gross vehicle weight

 

Any part that is obsolete and is no longer available or supplied
by Rancho

POWERFLOW EXHAUST
LIMITED LIFETIME WARRANTY
Limited lifetime warranty on all of Rancho’s PowerFlow
exhaust products.  Rancho Industries warrants each of its
exhaust products against factory defects in material and
workmanship (except finish) for as long as the original retail
purchaser owns the vehicle on which the products were
originally installed.  THIS LIMITED WARANTY DOES NOT
COVER THE FOLLOWING:

Summary of Contents for RS6502

Page 1: ...resentative for the correct application D Compare the contents of this system with the parts list in these instructions If any parts are missing including fasteners contact the Rancho Technical Department at 1 800 5SHOCKS Each hardware kit in this system contains fasteners of high strength and specific size Do not substitute a fastener of lesser strength or mix one hardware kit with another E Appl...

Page 2: ...2 PO BOX 5429 LONG BEACH CA 90805 1 800 574 6257 ...

Page 3: ...l Be sure to mark left right front rear and indexing of mating parts before disassembly A paint marker or light colored nail polish is handy for this M Suspension components that use rubber or urethane bushings should be tightened with the vehicle at normal ride height This will prevent premature failure of the bushing and maintain ride comfort N The required installation time for this system is a...

Page 4: ...0071 Shift Relocation Kit 1 Bracket 1 1 4 20x 75 BHCS 4 1 4 SAE Washer 4 1 4 20 Nyloc Nut 4 Thread Lock 2 P N DESCRIPTION QTY 860072 Track Bar Relocation Kit 1 Sleeve 1 7 16 14x1 0 HHCS 1 7 16 14 Stover Nut 1 7 16 SAE Washer 2 M12 1 75x70 HHCS 2 M12 1 75 Nut 2 SAE Washer 4 3 8 16x1 0 HHCS 1 3 8 16 Stover Nut 1 3 8 SAE Washer 2 860073 Skid Plate Spacer Kit 1 Skid Plate Spacer 6 1 2 Cone Washer 6 1 ...

Page 5: ...es FRONT SUSPENSION Shock Spring Removal 1 Park vehicle on a level surface set the parking brake and chock rear wheels 2 From inside the engine compartment remove the upper stud nut retainer and grommet from both front shock absorbers 3 Raise the front of the vehicle and support the frame with jack stands 4 Remove the front wheels 5 Position a hydraulic jack under the front axle for support Remove...

Page 6: ...rdware but do not tighten Figure 5 Note Position the arm so that the grease fittings are accessible Also the cam adjuster bolt may have to be installed from the opposite way 6 Repeat steps 4 and 5 for the other front suspension lower arm 7 If applicable drill a 23 64 hole into each lower arm and reinstall the ABS sensor wires Use the original clamps Shock Spring Installation 1 Lower the front axle...

Page 7: ...tment cams and lower arm axle brackets Tighten nuts to 85 FT LBS 13 Grease new lower suspension arms until you see a slight amount of grease coming out of bushings DO NOT OVER GREASE REAR SUSPENSION Shock Spring Removal 1 Chock front wheels 2 Disconnect the stabilizer bar links from the stabilizer bar 3 Disconnect the track bar from the frame bracket See figure 7 4 Raise the rear of the vehicle an...

Page 8: ...the original hardware 6 Bend gas tank skid plate away from track bar if necessary Lower Arm Replacement Note Remove and replace one suspension arm at a time 1 Support the rear axle with a hydraulic jack 2 Remove the lower arm axle and frame mounting bolts Remove the lower suspension arm 3 Install a new Rancho lower suspension arm along with four shims from kit 860070 to the frame and axle brackets...

Page 9: ...ach shocks to the axle brackets loosely 7 Install wheels and lower vehicle to the ground Do not remove wheel chocks Tighten lug nuts to 80 110 FT LBS 8 Tighten the lower shock mounting bolts and the track bar mounting bolts to 74 FT LBS 9 Reconnect stabilizer bar links Tighten nuts bolts to 40 FT LBS 10 Tighten all lower arm mounting nuts to 130 FT LBS 11 Grease new lower suspension arms until you...

Page 10: ...haft bracket off the torque shaft and remove the bearing plate gasket Drill out the two threaded holes in the torque shaft bracket to 9 32 4 Attach the shift relocating bracket from kit 860071 to the torque shaft bracket as shown in figure 14 Use the hardware from kit 860071 5 Attach the bearing plate with gasket to the shift relocating bracket See figure 14 Figure 14 6 Insert the torque shaft int...

Page 11: ...NTS 1 Turn the front wheels completely left then right Verify adequate tire wheel and brake hose clearance Inspect steering and suspension for tightness and proper operation 2 Readjust headlamps Have vehicle Aligned to manufacturer s specifications Alignment Specifications ADJUSTMENT PREFERRED RANGE Caster 7 1 0 Camber fixed angle 0 25 0 63 Toe In each wheel 0 15 0 15 Thrust Angle 0 0 15 NOTES ...

Page 12: ...RRANTY SHALL NOT APPLY TO ANY RANCHO PRODUCT WHICH HAS BEEN MODIFIED CUSTOMIZED OR IMPROPERLY INSTALLED WARRANTY DOES NOT APPLY TO ANY RANCHO COMPONENTS USED FOR RACING PURPOSED OR RACE TYPE ACTIVITIES WARRANTY DOES NOT APPLY TO ANY RANCHO INDUSTRIES RACING PRODUCTS The product time periods and or mileage under this warranty are as follows RS1000 RS5000 RS5600 RS7000 RS9000 LIMITED LIFETIME WARRAN...

Page 13: ...ifications or to make product changes as deemed necessary without prior notice Obligations or liabilities will not be assumed with respect to similar products previously advertised WARRANTY DOES NOT APPLY TO ANY RANCHO COMPONENTS USED FOR RACING PURPOSES OR RACING TYPE ACTIVITIES WARRANTY DOES NOT APPLY TO ANY RANCHO INDUSTRIES RACING PRODUCTS PRINTING ERRORS Every effort has been made to avoid pr...

Page 14: ...This document was created with Win2PDF available at http www daneprairie com The unregistered version of Win2PDF is for evaluation or non commercial use only ...

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