Figure 7
4)
Place bump stop perch 176089 inside the
compressed spring as you install the spring into the upper
and lower spring pockets. Carefully remove the spring
compressor.
5)
Rotate spring so pig tail end fits back in spring
pocket. Attach the bump stop perch to the axle pad with the
self-tapping screw from kit 860157.
6)
Repeat steps 2 through 5 for other side.
B
RAKE
H
OSE
R
EPLACEMENT
NOTE: To keep the brake bleeding process to just the front
calipers, do not allow the brake fluid to drain completely from
the master cylinder reservoir.
1)
Separate the left front brake hose from the brake
tube and the frame rail. Plug tube to prevent brake fluid
leakage.
2)
Remove the brake hose from the caliper. Discard
copper washers.
3)
Attach left brake hose RS170082 to the caliper with
NEW copper washers from kit RS860086, and the original
bolt. See figure 8. Tighten the bolt to 23 ft.-lbs.
Figure 8
4)
Attach the new brake hose to the frame and brake
tube. Tighten securely.
5)
Repeat steps 1 through 4 to install right front brake
hose RS170081.
•
Refill the master cylinder reservoir with approved
brake fluid and bleed the front brakes as follows:
•
Attach a clear hose to the right front caliper bleeder screw
and immerse the other end into a container of clean brake
fluid.
•
Loosen the bleeder valve on the caliper.
•
Have an assistant push the brake pedal down and then
hold.
•
Tighten the bleeder valve and slowly release the pedal.
•
Repeat the procedure until all air is purged from the
caliper.
•
Attach the hose and container to the left front caliper and
repeat the bleeding process. Refill the brake master
cylinder reservoir as necessary.
S
WAY
B
AR
E
ND
L
INK
A
SSEMBLY
1)
Apply silicone lubricant and press a bushing from kit
860561 into a front end link bottom socket (176084).
2)
Apply silicone lubricant and press a sleeve from kit
860561 into the installed bushing.
3)
Install a rubber washer from kit 860561 onto each
end of center section 176083.
4)
Connect the bottom socket assembly to a top swivel
(602615) with the center section. Insert a set of locking pins
(770057) as shown in figure 9.
Figure 9
5)
Grease the top swivel. Push down on the ball stud
when applying grease for the first time. Stop when grease
flows past ball.
6
