R&M LM, Installation And Maintenance Manual

Page 1: ...closed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved INSTALLATION AND MAINTENANCE MANUAL LM CHAIN HOIST LOADMATE LM10 English STD R KHA F CQD ENG R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937...

Page 2: ...ry trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 5319 ...

Page 3: ...perational Checks No Load 14 3 4 Operational Checks With Load 14 4 HOIST OPERATION 15 5 LOW HEADROOM TROLLEY 16 5 1 Description Technical Characteristics low headroom trolley 16 5 1 1 Technical Characteristics 16 5 1 2 Environmental Data 17 5 1 3 Optional equipment 17 6 SWIVEL TROLLEY 18 6 1 Description Technical Characteristics swiveling trolley to 3 2 tons 18 6 1 1 Technical Characteristics 18 6...

Page 4: ...t Wiring Diagram 48 7 18 Two Speed Solo Hoist 575 Volt Wiring Diagram 49 7 19 Single Speed Hoist Modular Crane 208 Volt Diagram 50 7 20 Single Speed Hoist Modular Crane 230 Volt Diagram 51 7 21 Single Speed Hoist Modular Crane 460 Volt Diagram 52 7 22 Two Speed Hoist Modular Crane 208 Volt Diagram 53 7 23 Two Speed Hoist Modular Crane 230 Volt Diagram 54 7 24 Two Speed Hoist Modular Crane 460 Volt...

Page 5: ...y rewritten herein 1 3 Disclaimer This Manual has been prepared by R M MATERIALS HANDLING INC to provide information and suggestions for hoist installation maintenance and inspection personnel This manual should be used in conjunction with the LoadMate Electric Chain Hoist Operator s Manual to teach safe operating practices to all personnel associated with hoist operations and maintenance It is NO...

Page 6: ...ual These issues are indicated by DANGER WARNING or CAUTION instructions or placards that alert personnel to potential hazards proper operation load limitations and more m DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury m WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury m ...

Page 7: ...n hoist inspection and hoist maintenance personnel training programs should be based on requirements in accordance with the latest edition of ASME B30 16 Safety Standard for Overhead Hoists Underhung Such training should also provide information for compliance with any Federal State or Local Code requirements and existing plant safety rules and regulations If an overhead hoist is installed as part...

Page 8: ...hoist is installed as part of a total lifting system all personnel must also read the applicable ASME B30 volume that addresses other types of equipment used in the system mDANGER Failure to read and comply with any one of the limitations noted in this manual can result in product failure serious bodily injury or death and or property damage R M MATERIALS HANDLING INC has no direct involvement or ...

Page 9: ...ng at the job site Each complete electric chain hoist is load tested at the factory at 125 of the nameplate rated capacity All hoists are designed for the type of mounting specified by the purchaser The adequacy of the supporting members monorail beams cranes hangers supports framing etc is the responsibility of user owner and shall be determined or verified by qualified personnel Read the instruc...

Page 10: ...n instructions After a trolley mounted hoist has been assembled to a beam check for balance Each trolley mounted hoist is balanced at the factory for as shipped condition Any auxiliary devices radio control lights hose reels etc furnished and mounted by others may require additional counterweight Hoists must hang straight without a load or there will be a noticeable kick when a load is applied to ...

Page 11: ...e as that shown on hoist serial plate nameplate mCAUTION Make sure that fuses and other current overload devices are in place to protect the power supply mCAUTION Make sure that power cable or conductors have sufficient capacity to maintain the hoist supply voltage by 5 percent of nominal voltage under all operating conditions Poor voltage regulation may cause motor overheating or sluggishness and...

Page 12: ...wise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 2 6 Three Phase Power Connections Figure 2 Three Phase Control Box Power Connections Minimum cable sections Power supply AWG 16 1 50 mm 2 Auxiliary current AWG 18 0 75 mm 2 Control box hoist AWG 18 1 00 mm 2 R M Materials Handling In...

Page 13: ...re that trolley wheels have proper spacing in relation to beam flange See appropriate trolley manual for details Check direction of hook travel to make certain that it corresponds to respective control button that is depressed That is does hook travel UP when UP BUTTON is depressed If OK go to section 3 3 If not proceed to section 3 2 for correcting direction of travel 3 2 Correcting the Direction...

Page 14: ...erly Run empty load block up to check that load block makes proper contact with upper lower travel safety limit switch and that limit switch functions properly Run empty load block up and down several times while checking for proper tracking of load chain 3 4 Operational Checks With Load After completion of no load operational tests the user owner should perform a full load test even though each c...

Page 15: ...N mWARNING BEFORE PROCEEDING WITH THE NORMAL OPERATION OF THIS HOIST THE OPERATOR S SHALL BE TRAINED IN ACCORDANCE WITH THE LoadMate Electric Chain Hoist Operator s Manual AS SUPPLIED WITH THIS HOIST mWARNING FAILURE TO READ AND COMPLY WITH ANY ONE OF THE LIMITATIONS NOTED IN THIS MANUAL AND THE LoadMate Electric Chain Hoist Operator s Manual FURNISHED WITH THIS HOIST CAN RESULT IN PRODUCT FAILURE...

Page 16: ...gure 3 Low headroom trolley 5 1 Description Technical Characteristics low headroom trolley NOTE The trolley you have just purchased must be used only with the nominal load indicated on the rating plate NOTE The trolley s service life will depend upon the level of duty the average operating time the number of starts and the maintenance applied to it 5 1 1 Technical Characteristics The low headroom ...

Page 17: ...ved 5 1 2 Environmental Data Ambient temperature 10 C to 40 C Protection degree IP55 as standard Sound level 70 decibels at 1 m 5 1 3 Optional equipment Limit Switch This cuts off the directional movement when the trolley reaches the end of its run Electric Actuation Device This actuates the supply line the slide block must not exceed the rolling profile A Brush This allows for earthing due to the...

Page 18: ...d must be used only with the nominal load indicated on the rating plate NOTE The trolley s service life will depend on the level of duty the average operating time the number of starts and the maintenance applied to it 6 1 1 Technical Characteristics Type 1 Type 2 30 Hz 1000 kg 100 Hz 1000 kg Fem Class H4 H4 IP IP55 IP55 Insulation class F F Duty factor 40 40 Operating temperature 10 C 40 C 10 C 4...

Page 19: ...he flange width NOTE Check the width of the runaway rail and adapt the spacing of the flanges of the trolley as indicated by the tables Make sure That the profile is secured That the profile is suitable to the loads to be supported That the dimensions are compatible with the trolley that is to be installed That the electrical characteristics of the mains network conform to those of the motor Carry...

Page 20: ...yright 2010 R M Materials Handling Inc All rights reserved Figure 4 Drive wheel and idler wheel side plates Adjust drive wheel and idler wheel side plates as shown above 6 3 Electric Swivel Trolley Figure 5 Electric swivel trolley Table 1 Electric swivel trolley HOIST TYPE SWIVELING TROLLEY TYPE CAPACITY NUMBER OF WHEELS WHEEL DIAMETER MOTOR TYPE C05 SWIV32 0 1 ton 4 100 2 x TMU 1 35 Hz C10 SWIV32...

Page 21: ... the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 3 1 Swiveling trolley 3 2 tons Figure 6 Swiveling trolley 3 2 tons CAPACITY MAX 3 2 TONS 3200 KG RAY OF CURVE MINI 2 6 FEET 6 3 2 Swiveling trolley 3 2 to 5 0 tons NOT LOCALLY AVAILABLE Figure 7 Swiveling trolley 3 2 to 5 0 tons CAPACITY MAX 3 2 TO 5 TONS 3200 TO 5000 KG RAY O...

Page 22: ...ht 2010 R M Materials Handling Inc All rights reserved 6 3 3 Procedure to adjust swivel trolley guide rollers 1 Loosen nut A 8 plcs 2 Adjust guide rollers the maximum distance away from beam 3 Place swivel trolley on beam 4 Move trolley to curve section of beam 5 Adjust guide rollers allowing approximately 3 16 4 5 mm clearance per side using screw B 6 Tighten nut A 8 plcs Figure 8 Swivel trolley ...

Page 23: ...oist Components 1 LOAD BLOCK ASSEMBLY 2 FALL SHOWN 2 LOAD CHAIN 3 ELECTRICAL CONTROL ENCLOSURE 4 TOP HOOK 5 HOIST GEAR BOX ASSEMBLY 6 CHAIN CONTAINER HARDWARE 7 HOIST BODY MOTOR 8 LOAD HOOK SAFETY LATCH 9 FASTENER 10 PIN 7 2 Motor Body The hoist motors are designed to provide dependable hoisting service The standard motors are enclosed for IP55 rated protection against normal hazards of dust and m...

Page 24: ...rake and Load Limiting Device The hoisting motor is equipped with a D C electromagnetic disc brake The brake brings the load to a smooth and quick stop and holds the load when the motor is not energized An energized coil releases the hoist brake to allow the hoisting motor to run freely when in use The load limiting device is a slip clutch and it is integrated into the design of the hoist motor br...

Page 25: ...ng to lift If this occurs release the motion button and the brake will engage to stop and hold the load 7 4 1 Slip Clutch Adjustment after Installation 1 Hook a load of at least 110 percent but not more than 125 percent of nameplate capacity 2 Remove plastic cap from inspection hole in brake cover 3 Raise load at slow speed and fast speed to test slip clutch operation 4 Insert a socket 13mm throug...

Page 26: ...low other maintenance procedures outlined in this manual and ASME B30 16 1 Remove brake cover and gasket 2 With a feeler gauge check three 3 places near each mounting bolts to measure air gap X between brake thrust disc item 7 and coil item 6 3 To adjust air gap use a 0 008 feeler gauge and proceed as follows A Slightly loosen motor brake mounting screws item 10 so that adjusting nut item 11 still...

Page 27: ...ling Inc All rights reserved 7 4 3 Replacement Criteria for Motor Brakes Table 2 Replacement criteria for motor brakes Figure 12 Replacement criteria for motor brakes LM 01 05 10 MODELS LM 16 20 25 MODELS THICKNESS AS NEW REPLACE WHEN LM 01 0 260 inches 6 6 mm 0 220 inches 5 6 mm LM 05 0 370 inches 9 4 mm 0 330 inches 8 4 mm LM 10 0 055 inches 1 4 mm 0 016 inches 0 4 mm LM 16 0 406 inches 10 3 mm ...

Page 28: ...n as a sling Use only original equipment chain as supplied by a factory authorized source Improper load chain storage or installation can render the load chain unusable prior to the first lift 7 5 2 Maintenance Inspection A qualified person SHALL be designated to routinely conduct an in depth inspection of the load chain See Section 8 Preventative Maintenance for schedule recommendations This desi...

Page 29: ...mensions of one link d x t where d diameter and t pitch Length over 11 links 11 t Replace load chain if any one of these dimensions exceeds maximum allowed wear Maximum allowed wear Minimum link diameter allowed d 0 240 6 1 mm MINIMUM Maximum pitch allowed t 0 736 18 7 mm MAXIMUM Maximum length allowed 11t 7 862 199 7 mm MAXIMUM NOTE If load chain needs replaced then inspect chain guide and chain ...

Page 30: ...in 1 FALL CHAIN 1 Remove load from hook block assembly 2 Remove load block assembly from load chain Some disassembly of 1 fall load block is required 3 Attach the chain insert tool to the end of bottom block end of the chain 4 Run hoist in UP direction until all of chain is in container Stop the hoist with the insertion tool remaining in the hoist ready for the new chain 5 Remove chain container w...

Page 31: ... of chain onto hook of CHAIN INSERTION TOOL item 1 Figure 14 2 If the insertion tool is not in the hoist removal procedure insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container side mCAUTION Make sure the chain weld on chain link faces inward toward chain wheel pocket on hoist load sprocket See Figure 15 3 Run hoist DOWN in slow speed to feed chain through chain sp...

Page 32: ...ward chain wheel pocket on hoist and away from idler sprocket of hook block assembly See figure 5 6 Follow steps outlined below 3 Run hoist in slow speed to feed chain through chain sprocket Continue running until about 2 0 feet 60cm of chain is available out the other side 4 Slide chain onto idler sprocket of load block making sure not to twist chain while inserting it Link weld must face away fr...

Page 33: ...unctional stop The fall stop must be located at least six 6 0 inches 150mm from end of last chain link Figure 16 Cross Section of Slack Fall Stop 6 1 2 3 3 7 6 2 Removing fall stop Figure 16 1 Remove cotter pin item 1 2 Slide up the tube item 2 3 Remove the two fall stop halves item 3 4 Slide tube item 2 off load chain 7 6 3 Fall Stop Installation Figure 16 1 Slide tube item 2 onto load chain 2 Po...

Page 34: ...CAUTION Chain container must be installed for effective operation of travel limit switch 7 7 1 Removing Chain Container Figure 17 1 Remove cotter pin item 5 from end of pin item 3 2 Pull pin item 3 out while supporting chain container item 2 3 Remove chain container item 2 7 7 2 Installing Chain Container Figure 17 1 Insert load chain into chain container item 2 Position chain container item 2 ont...

Page 35: ...right 2010 R M Materials Handling Inc All rights reserved 7 8 Vinyl Chain Bag optional Figure 18 Vinyl Chain Bag Installation Connection 7 8 1 Installing Vinyl Chain Bag Figure 18 1 Insert load chain into vinyl chain bag Position vinyl chain bag onto hoist mounting bracket 2 Align holes and insert cotter pin through appropriate bag connection holes for the specific model 2 1 Use Item 1 connection ...

Page 36: ...hes are emergency protection devices and are not to be used as a continuous stop The hook block activates the upper limit switch as it contacts the limit switch that is located on bottom side of hoist body Once the switch is activated the UP circuit is opened The fall stop activates the lower limit switch when hook block is lowered to its lowest travel position The limit switch is activated and op...

Page 37: ... for the upper and lower limits of hoist travel The limit switch is connected to the control circuit Note Not available on Single Phase 115 Volt Models Note Rotary limit switch assembly cannot be added to a Hoist The Hoist must have the rotary limit switch assembly provided at time of initial production Adjustment The position of the air gap between the two discs red gray determines the stopping p...

Page 38: ...mation Due to many types and sizes of hooks that can be furnished and or specified by the user owner it is recommended that user owner measure the actual throat opening of hook as originally furnished See Figure 20 Record the throat dimension on above sketch Retain as a permanent record This record can then be used for determining when hook must be replaced due to deformation or excessive throat o...

Page 39: ...the hook Damaged safety latches shall be replaced immediately Figure 21 Hook Dimensions LOAD CAPACITY LBS TEST LOAD FALLS MINIMUM FAILURE LOAD CLASS 1389 2778 1 8752 025T 2205 4409 1 11023 025T 2756 5512 2 17361 05T 4409 8818 2 22046 05T HOOK DIMENSIONS INCHES ØM Øa1 a2 a3 b1 b2 e1 h1 h2 t1 t2 0 630 1 417 1 024 1 614 0 866 0 748 3 780 1 102 0 945 1 496 0 512 0 630 1 417 1 024 1 614 0 866 0 748 3 7...

Page 40: ...k Removing Top Hook 1 Place hoist on workbench Protect limit switches on bottom side of hoist 2 Remove screw and locking plate 3 Pull pins out and remove hook mCAUTION Proper installation of top hook is critical for hoist balance Installing Top Hook 1 Place hoist on workbench Protect limit switches on bottom side of hoist 2 Determine number of chain falls 1 fall or 2 fall Reference Figure 22 3 Sel...

Page 41: ...nd 575 volt three phase power supplies The two speed hoists can only be connected to the specified voltage on the hoist serial plate Control Circuit Fuse The control circuit fuse holder is located on terminal strip X1 The fuse holder top flips up to facilitate changing a defective fuse Table 3 Control Circuit Fuse POWER CONTROL FUSE SUPPLY VOLTAGE SIZE 3 PHASE 115 VAC 630 mA Three phase Single spe...

Page 42: ...rminal 2 2 Motor leads a T1 connect to main line contactor K10 terminal 1 b T2 connect to DOWN contactor K22 terminal 2 c T3 connect to DOWN contactor K22 terminal 6 d T4 T7 connect to terminal strip X1 terminal 11 e T5 T8 connect to terminal strip X1 terminal 12 f T6 T9 connect to terminal strip X1 terminal 13 3 Control transformer connections a Jumper connections for 460 volt see wiring diagram ...

Page 43: ...duced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 12 Single Speed Solo Hoist 208 Volt Wiring Diagram Figure 23 Single speed solo hoist 208 volt wiring diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 ...

Page 44: ...duced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 13 Single Speed Solo Hoist 230 Volt Wiring Diagram Figure 24 Single speed solo hoist 230 volt wiring diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 ...

Page 45: ...duced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 14 Single speed Solo Hoist 460 Volt Wiring Diagram Figure 25 Single speed solo hoist 460 volt wiring diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 ...

Page 46: ...produced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 15 Two Speed Solo Hoist 208 Volt Wiring Diagram Figure 26 Two speed solo hoist 208 volt wiring diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH ...

Page 47: ...produced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 16 Two Speed Solo Hoist 230 Volt Wiring Diagram Figure 27 Two speed solo hoist 230 volt wiring diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH ...

Page 48: ...produced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 17 Two Speed Solo Hoist 460 Volt Wiring Diagram Figure 28 Two speed solo hoist 460 volt wiring diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH ...

Page 49: ...produced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 18 Two Speed Solo Hoist 575 Volt Wiring Diagram Figure 29 Two speed solo hoist 575 volt wiring diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH ...

Page 50: ...ced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 19 Single Speed Hoist Modular Crane 208 Volt Diagram Figure 30 Single speed hoist modular crane 208 volt diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 4550...

Page 51: ...ced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 20 Single Speed Hoist Modular Crane 230 Volt Diagram Figure 31 Single speed hoist modular crane 230 volt diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 4550...

Page 52: ...ced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 21 Single Speed Hoist Modular Crane 460 Volt Diagram Figure 32 Single speed hoist modular crane 460 volt diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 4550...

Page 53: ...oduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 22 Two Speed Hoist Modular Crane 208 Volt Diagram Figure 33 Two speed hoist modular crane 208 volt diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 P...

Page 54: ...oduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 23 Two Speed Hoist Modular Crane 230 Volt Diagram Figure 34 Two speed hoist modular crane 230 volt diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 P...

Page 55: ...oduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 24 Two Speed Hoist Modular Crane 460 Volt Diagram Figure 35 Two speed hoist modular crane 460 volt diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 P...

Page 56: ...oduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 25 Two Speed Hoist Modular Crane 575 Volt Diagram Figure 36 Two speed hoist modular crane 575 volt diagram R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 P...

Page 57: ...not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 26 Wiring Diagram 3 Button Push Button Figure 37 Wiring diagram 3 button push button R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525...

Page 58: ...not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 27 Wiring Diagram 5 Button Push Button Figure 38 Wiring diagram 5 button push button R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525...

Page 59: ...not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 28 Wiring Diagram 7 Button Push Button Figure 39 Wiring diagram 7 button push button R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525...

Page 60: ...D EVERY 3 MONTHS QUALIFIED INSPECTOR CHECK HOOKS FOR WEAR MEASURE AND RECORD EVERY 3 MONTHS QUALIFIED INSPECTOR CHECK LOAD BLOCK HARDWARE TO VERIFY TIGHTNESS EVERY 3 MONTHS OPERATOR CHECK TOP HOOK COUPLING HARDWARE FOR TIGHTNESS EVERY 3 MONTHS OPERATOR CHECK SLIP CLUTCH HOIST BRAKE ADJUSTMENT EVERY 3 6 MONTHS QUALIFIED MECHANIC CHECK LUBRICATION OF OPEN WHEEL GEARING EVERY 3 6 MONTHS QUALIFIED MEC...

Page 61: ...r Liquid grease Chain lubricating fluid Ceplattyn or similar EP 90 As required Idler sprocket Slide bearing bearing Grease without MoS2 KP 2 DIN 51 502 Soap based lithium Approx drip point 500 F Worked penetration 509 563 F Operating temperature 4 F 266 F BP BP Energrease LS EP 2 Esso Unirex N2 Mobil Mobilgrease HP Shell Shell Alvanio EP Grease 2 As required Gears KP 0 K grease DIN 51502 Soap base...

Page 62: ...ain guide Rubber buffer Electric box PC board Plugs Chain Chain bucket Slack fall stop Suspension hook Hook block assembly Control box Qualified Electrician Mechanic Qualified Electrician Mechanic Qualified Electrician Qualified Mechanic Qualified Mechanic Qualified Electrician Mechanic Qualified Mechanic Qualified Mechanic Qualified Electrician Qualified Mechanic Qualified Mechanic Qualified Mech...

Page 63: ... off Turn switch on Hoist does not lift load Overload condition Reduce load Slip clutch worn or incorrectly adjusted Replace wear items or readjust slip clutch torque Brake not releasing Check brake coil resistance Check air gap setting Adjust if necessary Check rectifier output voltage Load drifts more than 4 inches 100mm Brake lining worn Air gap on brake is too wide Replace wear items as necess...

Page 64: ...ecret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 PARTS ILLUSTRATION 9 1 Hoist Body Figure 40 Hoist body R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937...

Page 65: ...ON HOOK ASSEMBLY PARALLEL MOUNTING 1 3a 2242017 SAFETY LATCH STEEL PLATE TYPE 1 3b 2249920 SUSPENSION BRACKET ASSEMBLY WITH AXLE AND SCREWS PARALLEL MOUNTING 1 52312841 SUSPENSION BRACKET ASSEMBLY WITH AXLE AND SCREWS PERPENDICULAR MOUNTING FOR RPT TROLLEY 1 4 2249904 MOTOR END CAP ASSEMBLY 1 5 2249903 BRAKE END CAP ASSEMBLY 1 6 2240011 BRAKE CAP ASSEMBLY 1 7 2218000 PUSHBUTTON CABLE FASTENING BRA...

Page 66: ... 2 1 2245025 Rotor assembly 1 and 2 speed type 3 1 2249941 Chain sprocket assembly 4 1 2249937 Planetary gear train 1st step 5 1 2249938 Planetary gear train 2nd step 8M MN reducing 58 5 1 2249951 Planetary gear train 2nd step 16M mn reducing 29 6 1 2241074 Brake assembly complete with brake cap 190 VDC 380 480 VAC 6 1 2241073 Brake assembly complete with brake cap 100 VDC 208 230 VAC 6 1 2241072 ...

Page 67: ...ary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 5319 ...

Page 68: ...de secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 3 Lifting Assembly Figure 42 Lifting assembly R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 ...

Page 69: ...ARD TYPE 1 2 2242028 2 FALL LIFTING HOOK BLOCK SELF LOCKING TYPE 1 2a 001513 SAFETY LATCH STEEL WIRE TYPE 2 FALLS 1 2a 2242017 SAFETY LATCH STEEL PLATE TYPE 2 FALLS 1 2b 2242021 2 FALL LIFTING HOOK STANDARD TYPE 1 2b 2267015 2 FALL LIFTING HOOK SELF LOCKING TYPE 1 2c 2249978 SET OF 2 HALF CASINGS WITH AXLE RETURN SPROCKET AND SCREWS 1 2d 2213333004 CAPACITY STICKER 1 TON 2 FALLS 1 2d 2213333005 CA...

Page 70: ...nd proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 4 Controls R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 5319 ...

Page 71: ...D 2 SPEED HOISTING ON OFF 230V 60 Hz 115V AC 1 2 52339762 PRINTED CIRCUIT BOARD SINGLE SPEED HOISTING ON OFF 208 230V 460V 60 Hz 115V AC RECONNECTABLE 1 2a 2213028 HOUR COUNTER 115V AC 60 Hz 1 2b 7983055 EMERGENCY STOP CONTACTOR K10 115V AC 1 2c 7983056 REVERSING CONTACTOR K21 or K22 115V AC coef 2 1 2d 7983057 SELECTING CONTACTOR K25 115V AC 1 2e 7983029 TRANSFORMER 400V 50 60Hz 115V AC 1 2e 7983...

Page 72: ...Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 5 Upper and Lower Limit Switch Figure 43 Upper and lower limit switch Table 13 Chain Guide Assembly with Limit Switches Parts List ITEM PART NUMBER DESCRIPTION QTY 1 2243050 MICRO SWITCHES ASSEMBLY 1 2 52295974 SPRING ASSEMBLY AND SUPPORT 1 3 7291040 MICRO SWITCHES 1 4 CABLE GUIDE 1 5 52337705 SLIDES 2 mCAUTION Cut off th...

Page 73: ...ER DESCRIPTION QTY 1 2245025 ROTOR ASSEMBLY 1 2 2249941 CHAIN SPROCKET ASSEMBLY 1 3 2249938 PLANETARY GEAR TRAIN 2nd STEP 8M MN REDUCING 58 1 3 2249951 PLANETARY GEAR TRAIN 2nd STEP 16M mn REDUCING 29 1 4 2249937 PLANETARY GEAR TRAIN 1ST STEP 1 5 2249006 BRAKE ASSEMBLY COMPLETE WITH BRAKE CAP 1ST BRAKE 190 VDC 380 480 VAC 1 5 2249016 BRAKE ASSEMBLY COMPLETE WITH BRAKE CAP 1ST BRAKE 100 VDC 208 230...

Page 74: ...that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 7 Low Headroom Trolley 9 7 1 Low Headroom Trolley Drive Components R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX...

Page 75: ...e 2 speed motor drive 115Vc 460V 2 Ton 2000 Kg 1 52306026 575V 1 52306027 208 230V 1 52306028 Complete inverter motor drive 115Vc 460V 575V 208 230V 1 Ton 1000 Kg 1 52299090 1 Ton 2 Ton 1 52304881 2 Geared drive side plates 2 52391073 3 Ungeared idler side plates 2 52391072 4 Pinion drive assy 1 52311194 5 XHEAD assy 2 28 4 33 in set of 4 4 556902 XHEAD assy 4 45 6 69 in set of 4 4 556903 XHEAD as...

Page 76: ...eproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 7 2 Low Headroom Trolley Suspension Components Figure 44 Low headroom trolley suspension components R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 ...

Page 77: ... Low Headroom Trolley Suspension Components ITEM DESCRIPTION C10 SHORT QTY CODE 1 LH Short Outreach Frame Assy 1 52391066 2 Fixed point assy not applicable for 1 fall hoists 1 52391076 3 Chain bag from 0 to 30 m to 65 ft 1 52333407 66 to130 ft 1 52328053 4 Lifting chain galva Length HOL 5 ft 2243500 5 Lower hook block assy 1 fall 1 52387611 6 Counterweight for 1 fall hook 1 557939 7 Lower hook blo...

Page 78: ... in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 8 Electric trolley Swiveling trolley 0 to 3 2 Tons 3200 Kg Figure 45 Electric trolley swiveling trolley 0 to 3 2 tons 3200 Kg NOTE ECH is attached to swivel trolley through a mechanical connection No top hook connection available 5 R M Material...

Page 79: ...3200 Kg ITEM DESCRIPTION QTY CODE 1 Complete 2 speed motor drive 115Vc 460V 575V 208 230V 3 2 Ton 3200 Kg 2 52306026 2 52306027 2 52306028 Complete inverter motor drive 115Vc 460V 575V 208 230V 1 Ton 1000 Kg 2 52299090 1 Ton 3 2 Ton 2 52304881 2 Idler side plate 2 52326596 3 Drive side plate 2 52326597 4 Swivel CHRD Kit 2 60 4 33 in set of 4 1 556966 Swivel CHRD Kit 2 60 4 33 in set of 4 1 556967 ...

Page 80: ... DESCRIPTION QTY 2309765010 P B ASSEMBLY 10 FT E STOP TWO SPEED HOIST 1 2309765015 P B ASSEMBLY 15 FT E STOP TWO SPEED HOIST 1 2309765020 P B ASSEMBLY 20 FT E STOP TWO SPEED HOIST 1 2309767010 P B ASSEMBLY 10 FT E STOP TWO SPEED HOIST TWO SPEED TROLLEY 1 2309767015 P B ASSEMBLY 15 FT E STOP TWO SPEED HOIST TWO SPEED TROLLEY 1 2309767020 P B ASSEMBLY 20 FT E STOP TWO SPEED HOIST TWO SPEED TROLLEY 1...

Page 81: ...ls Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 10 Push Button Assembly Horizontal Pairs of Buttons Figure 47 Push button assembly horizontal pairs of buttons Table 19 Push Button Assembly Horizontal Pairs of Buttons Parts List ITEM PART NUMBER DESCRIPTION QTY 1 52301832 PISTOL GRIP P B CONTROL ASSEMBLY TWO SPEED 1 2 2213466004 P B CONTROL ASSEMBLY TWO SPEED 5 BUTTO...

Page 82: ...ed disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 11 Push Button Assembly Vertical Pairs of Buttons Option Figure 48 Push button assembly vertical pairs of buttons R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 4550...

Page 83: ...QTY 2309673010 E STOP SINGLE SPEED HOIST 10 FT P B ASSEMBLY 1 2309673015 E STOP SINGLE SPEED HOIST 15 FT P B ASSEMBLY 1 2309673020 E STOP SINGLE SPEED HOIST 20 FT P B ASSEMBLY 1 2309674010 E STOP TWO SPEED HOIST 10 FT P B ASSEMBLY 1 2309674015 E STOP TWO SPEED HOIST 15 FT P B ASSEMBLY 1 2309674020 E STOP TWO SPEED HOIST 20 FT P B ASSEMBLY 1 1 2212932011 E STOP SS HOIST PUSHBUTTON ENCLOSURE ASSEMBL...

Page 84: ...ical Buttons Option Figure 49 Push button assembly vertical buttons Table 21 Push Button Assembly Vertical Buttons Option Parts List ITEM PART NUMBER DESCRIPTION QTY 1 2212932011 3 BUTTON P B TELEMECANIQUE S 1H 1 1 2212932012 3 BUTTON P B TELEMECANIQUE S 2H 1 2 2212932032 5 BUTTON P B TELEMECANIQUE S 1H 2T 1 2 2212932033 5 BUTTON P B TELEMECANIQUE S 2H 2T 1 3 2212932034 7 BUTTON P B TELEMECANIQUE ...

Page 85: ...ary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 5319 ...