R&M STAGEMAKER SM5, Installation, Operation And Maintenance Instructions

Page 1: ...KER COMPACT COMPACT COMPACT COMPACT Concert Concert Concert Concert Hoist Hoist Hoist Hoist SM5 INSTALLATION OPERATION AND MAINTENANCE INSTALLATION OPERATION AND MAINTENANCE INSTALLATION OPERATION AND...

Page 2: ...Overhead Hoists under hung as promulgated by the American National Standards Institute and is published by the American Society of Mechanical Engineers Copies of this publication are available from th...

Page 3: ...Rotation 2 1 No Load Operational Checks 2 2 Torque Limiter 2 2 Load Run Test 2 2 3 Safe Operation Practices General 3 1 Do s and Don ts Safe Operation of Hoist 3 2 4 Operation Maintenance Typical Cons...

Page 4: ...r Limit Switch 4 11 Rotary Limit Switch 4 12 Controls 4 13 AFC Board 4 13 PC Board Controls 4 14 Hoist Circuit Diagram Standard 4 14 Control Panel 4 15 Circuit Diagram 4 19 5 Preventative Maintenance...

Page 5: ...this manual is subject to change without notice Warranty R M Materials Handling Inc provides a two 2 year limit warranty on electric chain hoists Please contact your Distributor for warranty details P...

Page 6: ...ain guide assembly 2 Gears 6 1 fall hook block 3 Brake limiter housing 7 2 fall hook block assembly 8 Chain container 4 Chain sprocket with 9 Electrical control panel output shaft 10 Handle IMPORTANT...

Page 7: ...hoists are offered in five basic configurations each with its own control type and hoist features Configuration A Direct motor control without control voltage Full line voltage controller furnished se...

Page 8: ...be measured and recorded prior to putting the hoist into service and that a gage be made to provide a quick visual inspection for a bent hook as required by monthly inspections See Section 4 Power Co...

Page 9: ...that the terminals are correctly tightened even unused terminals 5 Tighten the power round cable PG gland 6 Reinstall the control box cover Do not over tighten cover screws 7 Check the hoist operation...

Page 10: ...with respect to the button being depressed or the selector setting To check correct hook motion motor rotation carefully inch the up button and observe hook motion If hook does not travel up stop the...

Page 11: ...t switch if furnished in place of the buffer If furnished check that the limit switch functions properly Run the empty hook block up and down several times while checking for proper tracking of the lo...

Page 12: ...nd preventative maintenance see Section 5 Part of the operator s training shall be an awareness of potential malfunctions hazards requiring adjustments or repairs and bringing these to the attention o...

Page 13: ...tain records for all hoists with special attention given to hooks load chains brakes and limit switches See SECTION 5 5 CHECK operation of brakes for excessive drift 6 MAKE SURE you never lift loads o...

Page 14: ...er with or adjust any parts of the hoist unless specifically authorized to do so 10 NEVER use the load chain as a sling 11 DO NOT divert attention from load while operating hoist 12 NEVER leave a susp...

Page 15: ...o stop and hold the load as well as to help prevent lifting of excessive loads which may damage the hoist 5 Frame Hoist Body basic structural components that support the load to be handled 6 Bottom Bl...

Page 16: ...prevent the lifting of excessive loads which may damage the hoist 1 3 4 6 7 Air gap 2 5 8 X 9 10 Figure 4 2 Hoist Brake Torque limiter Operation of Brake Torque limiter Even if the torque limiter sli...

Page 17: ...decrease the torque WARNING When decreasing the torque make sure that there is no load connected to the load block Failure to remove load from the load block before performing this procedure may resul...

Page 18: ...of any misplaced items such as tools 1 Remove the brake end cap and the seal 2 Measure the air gap between the anchor disc 7 and the outer ring of the coil with a feeler gauge Measure the air gap at...

Page 19: ...terioration of the load chain resulting in appreciable loss of the original strength such as situations described below shall be noted and evaluated If any of the links show cracks or signs of distort...

Page 20: ...breaking elongation 10 min Unit Weight lb ft kg m 0 363 lbs ft 0 54 kg m Figure 4 4 Measuring the load chain for wear Measuring the load chain for wear should be performed at several points G Measure...

Page 21: ...k without disassembling it letting the chain run through it 6 Let the rest of the chain slide through the chain sprocket Load Chain Installation The load chain should always be installed using the fle...

Page 22: ...et Continue until about 20 50 cm of chain becomes available 4 Put the chain through the idler sprocket making sure not to twist the chain during installation 5 Remove the limit switch by removing the...

Page 23: ...x inches from the free end of the load chain 3 Insert the tube around the stop 4 Insert the cotter pin through the stop Note Make sure that the stop is correctly fitted to the chain as illustrated in...

Page 24: ...ed if bent or broken to the extent that they no longer provide proper closure of the throat opening of the hook CAUTION Repairing hooks by welding or reshaping is strictly forbidden Hook Specification...

Page 25: ...y Damaged safety latches shall be replaced immediately If the maximum dimension a2 of the throat opening is greater than the initial dimension by more than 15 the hook shall be replaced immediately Ho...

Page 26: ...Position 3 intermediate limit switch Position 4 upper limit switch Limit switch codes Adjustment The position of the air gap between the two discs red gray determines the stopping place This position...

Page 27: ...ical enclosure on the hoist and it controls the hoist brake when the hoist utilizes direct control ACF board provides rapid brake release and engagement ACF 1 is used for single speed hoist motors and...

Page 28: ...ply of 208 230 volts or 460 volts Single speed hoist furnished with a special PC Board could be voltage reconnectable for 230 460 volts if ordered that way To convert a voltage reconnectable single sp...

Page 29: ...also figure 4 11 PE motor PE p c board K10 PE trolley connection PE power supply PRINTED CIRCUIT BOARD TAG STRIP X1 Terminal No X24 plug A Trolley Pin No 11 Control Voltage 1 12 SD low speed 2 13 F hi...

Page 30: ...motor PE p c board K10 PE trolley connection PE power supply PRINTED CIRCUIT BOARD TAG STRIP X1 Terminal No X24 plug A Trolley Pin No 11 Control Voltage 1 12 SD low speed 2 13 F high speed 3 14 D2 le...

Page 31: ...lso figure 4 11 PE motor PE p c board K10 PE trolley connection PE power supply PRINTED CIRCUIT BOARD TAG STRIP X1 Terminal No X24 plug A Trolley Pin No 11 Control Voltage 1 12 SD low speed 2 13 F hig...

Page 32: ...mergency stop KTS Main brake test relay U1 V1 W1 motor supply PROTECTION KTM Brake test relay GROUND WIRES Terminals X25 test facility KSW U L Limits test relay Terminal X F291 Thermal protection T100...

Page 33: ...STAGEMAKER COMPACT Concert Hoist Springfield Ohio USA SM5 Manual 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 MAN 2001 1 ENG 19 4 Hoist Circuit Diagram Standard SINGLE SPEED HOIST 208V...

Page 34: ...AKER COMPACT Concert Hoist Springfield Ohio USA SM5 Manual 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 MAN 2001 1 ENG 20 4 Hoist Circuit Diagram Standard TWO SPEED HOIST 208V 230V or 4...

Page 35: ...st Springfield Ohio USA SM5 Manual 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 MAN 2001 1 ENG 21 4 Hoist Circuit Diagram Standard SINGLE SPEED HOIST 208V 230V Hoist configuration B1 or...

Page 36: ...rials Handling Inc STAGEMAKER COMPACT Concert Hoist Springfield Ohio USA SM5 Manual 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 MAN 2001 1 ENG 22 4 Hoist Circuit Diagram Hoist configur...

Page 37: ...andling Inc STAGEMAKER COMPACT Concert Hoist Springfield Ohio USA SM5 Manual 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 MAN 2001 1 ENG 23 4 Hoist Circuit Diagram Hoist configuration D...

Page 38: ...very 3 months Operator Tightness of the load block screws nuts Every 3 months Operator Check the suspension hook coupling locking plate screws Every 3 months Operator Adjustment of the limiter and hoi...

Page 39: ...cap end cap sealing Other seals and O rings Brake limiter Brake end cap Lower chain guide Rubber buffer Electric box PC board Plugs Chain Chain bucket Slack fall stop Suspension hook Hook block 1 1 2...

Page 40: ...que limiter worn or incorrectly adjusted Replace torque limiter wear items or properly adjust torque limiter Brake not releasing Check brake coil resistance Check air gap setting Adjust if necessary C...

Page 41: ...Spare Parts 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 SPARE 2001 1 ENG doc 1 Index of Exploded Illustrations and Parts Lists HOIST BODY 2 GEAR MECHANISM VERSION 2A BRAKE 4 GEAR MECH...

Page 42: ...R M Materials Handling Inc STAGEMAKER COMPACT Concert Hoist Springfield Ohio USA SM5 Spare Parts 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 SPARE 2001 1 ENG doc 2 Hoist Body...

Page 43: ...mments Qty Qty Qty Qty 1 Hoist body 1 Stator 2 2257016 Rotating hook set Incl item 3 4 and 6 1 3 Dowel pin 2 4 M8 Screw and plate 1 6 Hook housing 1 2219961 Motor endcap hardware set 1 7 Motor endcap...

Page 44: ...ials Handling Inc STAGEMAKER COMPACT Concert Hoist Springfield Ohio USA SM5 Spare Parts 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 SPARE 2001 1 ENG doc 4 Gear Mechanism Brake Brake ve...

Page 45: ...lf lubricating bushing 3 13 Planet wheel 3 14 Retaining ring 6 15 2210503 Pinion 2nd step 1 16 2210510 Planetary gear assembly 1st step 1 17 Planet carrier 1 18 Self lubricating bushing 3 19 Planet wh...

Page 46: ...ials Handling Inc STAGEMAKER COMPACT Concert Hoist Springfield Ohio USA SM5 Spare Parts 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 SPARE 2001 1 ENG doc 6 Gear Mechanism Brake Brake ve...

Page 47: ...1800 rpm Single speed 1 2a3 2215055 1 speed rotor assembly 3600 rpm Single speed 1 2a4 8384702 O ring 2 x 47 NB70 1 2a5 2211018 Clutch disc set number 2 1 2b1 300077 Circlip 47 x 1 75 1 2b2 2210500 P...

Page 48: ...Materials Handling Inc STAGEMAKER COMPACT Concert Hoist Springfield Ohio USA SM5 Spare Parts 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 SPARE 2001 1 ENG doc 8 Lifting Assembly 11a 10b...

Page 49: ...lack fall stop 1 9 52293185 Hook block complete 1 fall 10 11 12 13 14 15 16 1 10 Hook assembly 1 fall Size 025 1 10a 001512 Safety latch 1 fall 1 10b Suspension plate for chain bucket 4 11 Shaft 1 11a...

Page 50: ...R M Materials Handling Inc STAGEMAKER COMPACT Concert Hoist Springfield Ohio USA SM5 Spare Parts 800 955 9967 Revision 1 web www rmhoist com 08 14 02 RM SM5 SPARE 2001 1 ENG doc 10 Controls...

Page 51: ...d 208 230 460V 60Hz 115V Single speed 1 3 2213016 PC board 575V 60Hz 115V Two speed 1 3 2213004 ACF PC board 208 230 415V Configuration A only 1 4 Screw 5 5 Stop nut 4 6 Screw 4 7 7285039 Female conne...

Page 52: ...Attention Attention The limit switch when furnished is installed in place of the rubber buffer Use screws 6x30mm Item Item Item Item Part Number Part Number Part Number Part Number Description Descri...