R&M STAGEMAKER SM5, Technical Manual

Page 1: ...R M Materials Handling Inc STAGEMAKER Concert Hoist Springfield Ohio USA Technical Guide 800 955 9967 June 2009 www rmhoist com RM STGMKR TG 2002 6 ENG doc STAGEMAKER Concert Hoist Technical Guide ...

Page 2: ...ation V Variable Speed Control 21 4 Controllers 23 4 1 Group Controllers for Configuration A Hoists 23 4 2 Group Controllers for Configuration B or S Hoists 23 4 3 Pistol Grip Pushbutton Controller Pickle for Configuration B or S Hoists 23 4 4 Pushbutton Pendant Controller for Configuration B SM16 SM25 or D 24 4 5 Programmable Controller for Configuration C 24 4 6 Controller for Configuration D 24...

Page 3: ...ke Coil Resistance 42 8 Hoist Gearbox 42 9 Hoist Brake and Torque Limiting Device 43 10 Load Chain Load Sprocket and Chain Guide 44 11 Hooks 45 11 1 Load Block Hook 45 11 2 Load Hook Dimensions 46 11 3 Swiveling Body Hook 47 11 4 Fixed Body Hook 47 11 5 Body Hook Dimensions 47 11 6 Self Locking Hooks 48 12 Low Voltage Control 48 13 Hoist Limit Switch 49 13 1 Upper and Lower Electrical Limit Switch...

Page 4: ...reful consideration of the installation type and the mounting position should be taken before ordering so that the hoist can be properly equipped to meet the requirements Mobile installation means the hoist is used in temporary or short term setup Hoists used in a mobile installation are typically mounted in the inverted position Some examples of mobile installations on tour concerts ground and ro...

Page 5: ... position but when specially equipped the hoist can also be mounted in the inverted position The hoist is readily equipped for programmable control and sequencing Controller furnished separately Configuration D Used where a higher degree of safety is needed The hoist complies with enhanced safety regulations in accordance to DIN 56925 The enhanced safety features and low voltage control are operat...

Page 6: ... 4 1 2 500 SM10 1 32 9 6 8 1 2 500 SM10 1 64 19 2 16 1 2 500 SM10 1 4 64 1 2 19 2 1 16 1 1000 SM10 1 16 4 8 4 1 1000 SM10 1 32 9 6 8 1 1000 SM10 2 8 2 4 2 1 1000 SM10 2 16 4 8 4 1 1000 SM10 1 2 32 0 6 9 6 0 5 8 1 1600 SM16 1 32 8 9 6 2 4 8 2 2 2000 SM10 2 8 2 4 2 2 2000 SM10 2 16 4 8 4 2 2000 SM10 2 1 16 0 3 4 8 0 25 4 2 2000 SM20 1 32 8 9 6 2 4 8 2 2 1 2 2500 SM25 1 24 6 7 6 1 8 6 5 5000 SM25 2 1...

Page 7: ...g of NEMA 3R type The hoists can be used outdoors with some precautions such as specifying the hoist with a drain hole in the load sprocket compartment covering the hoist body enclosure with a vinyl rain cover or protecting the hoist under a shelter The vinyl rain cover would cover the hoist body enclosure after the hoist is in position The hoist cannot be operated when the vinyl rain cover is cov...

Page 8: ...a the torque limiting device 1 Steel electrical enclosure except SM1 NORYL plastic ACF brake controller card Chain bag for 100 ft 30 m of chain Handgrips No pigtail or plug Round cable gland for 5 16 9 16 8 15 mm diameter cable 208V 230V 3Ph 60Hz motor rating 1 Upper and lower electrical limit switches not available with direct motor control Available options Self locking hook SM5 and SM10 Fixed b...

Page 9: ... 1 6 8 x 17 8 2 8 7 2 113 0 726 2 SM10 2002 M1 A 8 2 6 8 x 17 8 1 4 3 6 118 0 726 2 SM10 2004 M1 A 16 2 6 8 x 17 8 2 8 7 2 118 0 726 1 approximate weight without chain Metric Offering and Technical Data 60 Hz Capacity Kg Model Speed m min Falls Chain type mm Power kW Nominal Current 230 V Weight of Unit 1 Kg Chain weight kg m 125 SM1 128 M1 A 9 6 1 3 1 x 9 3 0 25 2 0 13 0 22 250 SM2 254 M1 A 4 8 1...

Page 10: ...flux Disc Brake Over travel protection via the torque limiting device 1 Steel control enclosure except SM1 NORYL plastic Chain bag for 100 ft 30 m of chain Handgrips Low voltage 115 VAC control No pigtail or plug for power or control Two round cable glands 5 16 9 16 8 15 mm diameter cable Hoist motor thermal protection 230V 3Ph 60Hz power supply 1 Upper and lower electrical limit switches weight o...

Page 11: ...ength is 18 longer lengths available Control pigtail no plug standard pigtail length is 18 longer lengths available Power control pigtail no plug standard pigtail length is 18 longer lengths available Twist Lock male plug for power pigtail 7 pin Socapex male plug for power control pigtail P14 male plug for power control Twist Lock female receptacle for control pigtail Mating plug receptacle for th...

Page 12: ...6 15 4 243 1 209 2 SM25 2506 T1 B 24 6 1 9 0 x 27 0 5 6 15 4 243 1 209 5 SM25 5003 T1 B 12 3 2 9 0 x 27 0 5 6 15 4 243 1 209 1 approximate weight without chain Metric Offering and Technical Data 60 Hz Capacity Kg Model Speed m min Falls Chain type mm Power kW Nominal Current 230 V Weight of Unit 1 Kg Chain weight kg m 125 SM1 128 M1 B 9 6 1 3 1 x 9 3 0 25 2 0 13 0 22 250 SM2 254 M1 B 4 8 1 4 x 12 ...

Page 13: ...al protection Sensor bearing with filter for positioning SM5 and SM10 Incremental encoder for positioning SM1 230V 3Ph 60Hz Note Mainline contactor is specially wired so it is always energized when power to the hoist SM5 and SM10 only is applied Available options Inverted mounting position includes an external SM5 and SM10 Chainflux chain guide handgrips and a swiveling body hook Upper and lower e...

Page 14: ... 1 6 8 x 17 8 2 8 7 2 113 0 726 2 SM10 2002 M1 C 8 2 6 8 x 17 8 1 4 3 6 118 0 726 2 SM10 2004 M1 C 16 2 6 8 x 17 8 2 8 7 2 118 0 726 1 approximate weight without chain Metric Offering and Technical Data 60 Hz Capacity Kg Model Speed m min Falls Chain type mm Power kW Nominal Current 230 V Weight of Unit 1 kg Chain weight kg m 125 SM1 128 M1 C 9 6 1 3 1 x 9 3 0 25 2 0 13 0 22 250 SM5 254 M2 C 4 8 1...

Page 15: ...erload device Connection pigtail with a Harting or equal 16 pin ground metallic male plug for control and power standard pigtail length is 18 longer lengths available Diagnostic test plug Capacity de rated by 50 from standard Chain container for 100 ft 30 m of chain Electronic overload relay Test facility for brakes and limit switches 230V 3Ph 60Hz neutral power supply 1 Operation of the main line...

Page 16: ...32 1 6 8 x 17 8 2 8 7 2 113 0 726 1 SM10 1002 M1 D 8 2 6 8 x 17 8 1 4 3 6 118 0 726 1 SM10 1004 M1 D 16 2 6 8 x 17 8 2 8 7 2 118 0 726 1 approximate weight without chain Metric Offering and Technical Data 60 Hz Capacity Kg Model Speed m min Falls Chain type mm Power kW Nominal Current 230 V Weight of Unit 1 kg Chain weight 2 kg m 250 SM10 2516 M1 D 19 2 1 6 8 x 17 8 2 1 7 2 51 1 08 500 SM10 504 M1...

Page 17: ...erated Steel control enclosure Chain container for 100 ft 30 meters of load chain No controls Wiring to terminal strip Two round cable glands 5 16 9 16 8 15 mm diameter cable 230V 3Ph 60Hz power supply Available options Inverted mounting position includes a Chainflux chain guide handgrips and a swiveling body hook Upper and lower electrical limit switches weight operated are removed and a geared l...

Page 18: ... 1 6 8 x 17 8 2 8 7 2 113 0 726 2 SM10 2002 M1 C 8 2 6 8 x 17 8 1 4 3 6 118 0 726 2 SM10 2004 M1 C 16 2 6 8 x 17 8 2 8 7 2 118 0 726 1 approximate weight without chain Metric Offering and Technical Data 60 Hz Capacity Kg Model Speed m min Falls Chain type mm Power kW Nominal Current 230 V Weight of Unit 1 kg Chain weight kg m 250 SM5 254 M2 C 4 8 1 4 8 x 12 5 0 5 2 0 26 0 54 250 SM5 258 M2 C 9 6 1...

Page 19: ...hermal protection No pigtail for power or control 115V 1Ph 60Hz power supply 1 Upper and lower electrical limit switches weight operated do not work in the inverted position and are not furnished Available options Fixed applications includes a standard chain guide upper and lower electrical limit switches weight operated a plastic chain container and the handgrips are removed Fixed body hook Upper...

Page 20: ...S 8 2 3 1 x 9 3 0 16 3 45 29 0 148 1 4 SM5 254 M1 S 16 1 4 8 x 12 5 0 64 11 5 58 0 363 1 2 SM5 504 M1 S 16 1 4 8 x 12 5 0 64 11 5 58 0 363 1 approximate weight without chain Metric Offering and Technical Data 60 Hz Capacity Kg Model Speed m min Falls Chain type mm Power kW Nominal Current 115 V Weight of Unit 1 lbs Chain weight lb ft 125 SM1 124 M1 S 4 8 1 3 1 x 9 3 0 12 3 45 13 0 22 250 SM1 252 M...

Page 21: ...trical enclosure Chain bag for 100 ft 30 m of chain Low voltage 115 VAC control Connection pigtail with a Harting or equal 16 pin ground metallic male plug for control and power standard pigtail length is 18 longer lengths available Hoist motor thermal protection 460V 3Ph 60Hz power supply Sensor bearing and speed supervision system Note Mainline contactor is specially wired so it is always energi...

Page 22: ...6 8 x 17 8 2 8 4 6 128 0 726 1 SM10 1008 I1 V 2 32 1 6 8 x 17 8 2 8 4 6 128 0 726 2 SM10 2004 I1 V 1 16 2 6 8 x 17 8 2 8 4 6 133 0 726 1 approximate weight without chain Metric Offering and Technical Data 60 Hz Capacity Kg Model Speed m min Falls Chain type mm Power kW Nominal Current 460 V Weight of Unit 1 Kg Chain weight kg m 500 SM10 5016 I1 V 1 2 19 5 1 6 8 x 17 8 2 1 4 6 58 1 08 1000 SM10 100...

Page 23: ...annel group control One GO Run command button effective only on channels selected via selector switch Emergency stop is a push to maintain turn to release red mushroom head push button Master slave function up to two controllers Connected motor power 4 or 8 x 1 44HP 1 1kW at 230V 3Ph 60Hz Short circuit proofing once at 10kA maximum 4 2 Group Controllers for Configuration B or S Hoists Third party ...

Page 24: ...V C1 package The control functions are on the controller A remote with a GO button run command and E stop is available as an option Model Number of channels Description Enclosure Connection B2PRMLV C1 2 Low voltage control controller Wall mount 16 pin Harting R4PRMLV C1 4 Low voltage control controller 19 6U rack in flight case 16 pin Harting R8PRMLV C1 8 Low voltage control controller 19 6U rack ...

Page 25: ...erials Handling Inc STAGEMAKER Concert Hoist Springfield Ohio USA Technical Guide 800 955 9967 June 2009 www rmhoist com RM STGMKR TG 2002 6 ENG doc 25 4 8 Controller for Configuration V Third party controller ...

Page 26: ... a master slave connection to create an eight channel controller SC8P UL 8 channel controller is also available and can be linked in a master slave connection to create a twelve channel controller Warning Controllers with remote cannot be linked to controllers without remote When linking two SC controllers together the optional go button with E stop remote cannot be used MOTO MOTO MOTO 0 0 0 0 MOT...

Page 27: ...967 June 2009 www rmhoist com RM STGMKR TG 2002 6 ENG doc 27 5 2 Configuration A SC Controller Hoist Cable Shown here in a two hoist two cable arrangement power is supplied to the hoist with a cable equipped with CE connectors SC4P Controller MOTO MOTO MOTO 0 0 0 0 MOTO STA MOTO MOTO MOTO MOTO MAR C ...

Page 28: ...oist Cable Splitters Shown here in a four hoist one main cable with splitters arrangement where main cable from controller is equipped with Socapex connectors and uses fan out and fan in cables The fan cables are equipped with multiple CE connectors and one Socapex connector Hoist cables are outfitted with CE connectors SC4P Controller MOTO MOTO MOTO 0 0 0 0 MOTO STA MOTO MOTO MOTO MOTO MAR C ...

Page 29: ...2002 6 ENG doc 29 5 4 Configuration B S Hoist Cables separate power control 3rd party Controller Shown here in a two hoist four cable arrangement where power and control are supplied to each hoist through a separate power cable and a separate control cable Cables are outfitted with Twist lock connectors Third party controller 4 channel shown ...

Page 30: ... STGMKR TG 2002 6 ENG doc 30 5 5 Configuration B S Hoist Cable combined power control 3rd party Controller Shown here in a two hoist one cable arrangement where power and control is supplied to the hoist with a combined power and control cable Cable is outfitted with 7 pin Socapex connectors Third party controller 8 channel shown ...

Page 31: ...P hood EPIC 10 1940 insert 3 4 NPT strain relief Power Cable between controller and hoist 12AWG 4 conductor SOW Belden MMICS shielded cable recommended for control cable 16 AWG 7 conductor C Control between Controller and E stop operator console E Stop Connector Micro Console end Neutrik NC5FX E Stop Connector Controller end Neutrik NC5MX E Stop Cable Belden 8465 D Ethernet connections controller ...

Page 32: ... com RM STGMKR TG 2002 6 ENG doc 32 5 7 Configuration D Controller Hoist Cable Shown here in a BGV C1 controller in wall mount enclosure remote and connection cable HARTING HARTING HARTING O I POWERON PHASEN FAILURE M O T O R 1 M O T O R 2 R E M O T E P O W E R S U P P L Y 3 x 4 0 0 V PG21 M O T O R 1 1 2 2 P O W E R O N I ...

Page 33: ...R M Materials Handling Inc STAGEMAKER Concert Hoist Springfield Ohio USA Technical Guide 800 955 9967 June 2009 www rmhoist com RM STGMKR TG 2002 6 ENG doc 33 5 8 Configuration E 3rd party Controller ...

Page 34: ...de 800 955 9967 June 2009 www rmhoist com RM STGMKR TG 2002 6 ENG doc 34 6 Pigtails Cables Connectors 6 1 Connector Rules Power Cable Control Cable Combined Power Control Cable From hoist To controller Male Female From controller To hoist Female Male From hoist To controller Male Female ...

Page 35: ...d Green Ground Ground Orange UP UP Blue Common Common Black on white DOWN DOWN Configuration B S Power Pigtail 12 AWG 4 C B S Black L1 Hot White L2 Neutral Red L3 Not used Green Ground Ground Control Pigtail 16 AWG 7 C Orange UP Blue Common Black on white DOWN Green Ground Configuration B S Power Control Pigtail 16 AWG 7 C B S Black L1 Hot White L2 Neutral Red L3 Not used Green Ground Ground Orang...

Page 36: ...with 3 prong Gnd twist lock male plug L16 20P SJO Cable 12 AWG 4 C 1 5 ft B S Power control pigtail with 7 Pin Socapex male plug SX07LM STO Cable 16 AWG 7 C 1 5 ft B C S Control pigtail with twist lock female receptacle L14 20R STO Cable 16 AWG 7 C 1 5 ft B S Power control pigtails with P14 male plug SCPB06SLX20 27PX STO Cable 16 AWG 7 C 1 5 ft C D V Power control pigtail with 16 Pin Harting or eq...

Page 37: ...e with Blue CE connectors SJO Cable 12 AWG 4 C 125 ft 25 ft A Extension multi cable with 19 pin connectors SJO Cable 14 AWG 16 C 125 ft A Fan in cable 19 pin female receptacle with 4 CE Blue male plugs SJO Cable 14 AWG 4 C 1 5 ft A Fan out cable 19 pin male plug with 4 CE Blue female receptacles SJO Cable 14 AWG 4 C 1 5 ft 25 ft A B Power cable with twist lock connectors SJO Cable 12 AWG 4 C 125 f...

Page 38: ...Red 3 12 Green 3 13 Black 4 14 White 4 15 Red 4 16 Green 4 17 N A 18 N A 19 pin Socapex male plug SX19LMB 19 N A 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 A 19 pin Socapex female receptacle SX19LFB Power See male plug wiring 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 Pin Color Function X Black L1 Y White L2 Z Red L3 Twist lock 3 prong gnd male plug L16 20P G Green GND X Y Z G A B Twist ...

Page 39: ...bined power and control See male plug wiring Pin Color Function 1 Black 1 L1 2 White 1 L2 3 Red 1 L3 4 White 2 COMMON 5 Red 4 Jumper 7 6 N A 7 White 4 Jumper 10 8 Red 2 UP 9 N A 10 Black 4 Jumper 5 11 Black 2 DOWN 12 N A 13 Red 3 0 Volt 14 White 3 24 Vdc 15 Black 3 Encoder B 16 Green Ground Vdc 17 Green GND 18 N A 19 pin Socapex male plug SX19LMB 19 N A 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 ...

Page 40: ...st com RM STGMKR TG 2002 6 ENG doc 40 Harting or equal 16 pin gnd female receptacle See male plug wiring 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 Pin Color Function Brass Black L1 Silver White L2 Twist lock 2 prong gnd male plug L5 20P Green Green GND W G S Twist lock female receptacle L5 20R Power See male plug wiring W G ...

Page 41: ... 14 AWG 208V 3Ph 60Hz 230V 3Ph 60Hz Length Max ft In Max A Length Max ft In Max A SM1 SM2 198 99 2 3 230 117 2 0 SM5 47 5 8 59 29 4 2 SM10 23 7 8 29 7 2 14 AWG or 14 AWG 12 AWG 208V 3Ph 60Hz 230V 3Ph 60Hz Length Max ft In Max A Length Max ft In Max A SM1 SM2 315 157 2 3 365 186 2 0 SM5 74 37 5 8 93 46 4 2 SM10 36 7 8 46 23 7 2 12 AWG 208V 3Ph 60Hz 230V 3Ph 60Hz Length Max ft In Max A Length Max ft...

Page 42: ...Main Voltage Coil Voltage SM1 SM2 SM5 SM10 SM16 20 25 115 90 100 VDC 615 436 208 or 230 90 100 VDC 615 615 436 320 145 460 190 VDC 2300 1650 1100 550 575 240 VDC 3400 2550 1800 830 Unit of resistance is ohms 8 Hoist Gearbox The SM10 hoists utilize a compact planetary gear train that is totally enclosed The planetary gears are sintered and made with extremely accurate teeth The SM1 SM2 SM5 SM16 SM2...

Page 43: ...ctural members The torque limiting device is set to slip at 125 of rated capacity except configuration D hoists The capacity in configuration D is de rated 50 from standard to meet BGV C1 regulations in which require a mechanical design factor of 10 to 1 minimum for the hoist This includes the clutch which is set at 250 of the de rated capacity The torque limiting device on SM1 SM2 SM5 and SM10 co...

Page 44: ... model SM1 SM2 SM5 Class DAT T DAT Grade HE80S or HE G80 RT H80S or HE G80 Min Breaking strain N mm2 800 800 800 Surface Hardness 550 700 HV 300 400 HV 10 550 700 HV Standards DIN 5684 8 EN 818 7 DIN 5684 8 Cross section area mm2 15 1 25 1 36 2 Safe load limit of chain kg 125 250 500 Min Breaking force kN 11 2 EN 818 720 1 29 Min total elongation 10 10 10 Dimension over 11 links mm 102 3 134 64 13...

Page 45: ...aterial H inch mm B inch mm D inch mm Load Block Housing material SM1 1 012 P StE355 5 35 136 1 42 36 1 42 36 Aluminum alloy SM1 2 012 P StE355 6 3 160 1 89 48 1 34 34 Aluminum alloy SM2 1 012 P StE355 6 3 160 1 89 48 1 34 34 Aluminum alloy SM5 1 012 T 34CrMo4 6 2 157 5 2 05 52 2 05 52 Aluminum alloy SM5 2 025 T 34CrMo4 8 37 212 5 2 84 72 2 36 60 Aluminum alloy SM10 1 025 T 34CrMo4 7 62 193 5 2 68...

Page 46: ...3 0 866 22 0 748 19 1 26 32 0 394 10 025 0 63 16 1 417 36 1 024 26 1 614 41 0 866 22 0 748 19 3 78 96 1 102 28 0 945 24 1 496 38 0 512 13 05 0 787 20 1 693 43 1 339 34 1 929 49 1 142 29 0 945 24 4 134 105 1 457 37 1 22 31 1 693 43 0 551 14 1 0 945 24 1 969 50 1 575 40 2 244 57 1 496 38 1 26 32 4 724 120 1 89 48 1 575 40 2 323 59 0 945 24 08 0 945 24 1 89 48 1 496 38 2 126 54 1 378 35 1 142 29 4 52...

Page 47: ...is easily removable from the hoist To maintain proper hoist balance the asymmetrical hook must be installed on the hoist so the hook opening is positioned as indicated in the figure below 11 5 Body Hook Dimensions a4 e3 a2 a3 h2 b2 b1 a1 h1 Hoist øa1 inch mm a2 inch mm a3 inch mm a4 inch mm b1 inch mm b2 inch mm e3 inch mm h1 inch mm h2 inch mm SM1 1 18 30 0 79 20 1 34 34 0 79 20 0 75 19 0 59 15 3...

Page 48: ...1 18 30 1 18 30 2 68 68 2 68 68 7 6 193 4 13 105 SM16 1 1 5 38 2 17 55 1 38 35 1 5 38 3 39 86 2 83 72 9 25 235 5 12 130 SM20 1 1 5 38 2 17 55 1 38 35 1 5 38 3 78 96 3 15 80 9 84 250 5 12 130 SM25 1 1 5 38 2 17 55 1 38 35 1 5 38 3 78 96 3 15 80 9 84 250 5 12 130 12 Low Voltage Control The low voltage control is magnetic motor control utilizing contactors The controls are mounted in an enclosure on ...

Page 49: ...s extra chain stop is only possible for one fall units In all other cases use a geared limit switch See Hoist Limit Switches 13 2 Geared Limit Switch A geared limit switch allows the user flexibility to adjust and set the limits of hoist travel The switches are wired into the control circuits The limit switch enclosure has a protection rating of IP 55 Note The Geared Limit Switch is not designed a...

Page 50: ...n Rating For all configurations the hoist nameplate will carry an enclosure protection rating of NEMA 3R type IP55 Hoists for configurations B S V only have a CSA c us rating 15 Capacity Plate Capacity plates are affixed to each side of the load block and to the hoist body clearly identifying the rated capacity of the hoist The unit for capacity is kilogram for metric rated hoists or TON 2000 lbs ...

Page 51: ...d if the encoder is supplied on this hoist The flange is specially machined and therefore it is not possible to add an encoder to existing units The encoder generates two signals A and B at 5 pulses per one revolution 17 2 SM5 or SM10 Hoists The encoder when supplied on the SM5 or SM10 hoist is a ball bearing with an integrated pulse sensor The bearing housing is specially machined and therefore i...

Page 52: ...ut external controls controls by others S Single phase control V Variable speed control with hoist inverter Duty 1 1Bm H3 2 2m H4 Speed Single M Two speed T Variable Speed Inverter V Hoist speed code Speed Code table Speed code ranges Code Speed fpm SM1 8 or 16 2 8 SM2 4 3 12 SM5 4 8 or 16 4 16 SM10 2 4 8 or 16 6 24 SM16 20 4 or 8 8 32 SM25 3 or 6 16 64 Capacity 10 i e 500kg 10 50 Capacity Code Ta...

Page 53: ...28 Millimeter mm inch in 0 03937 Newton meter foot pound lbf 0 737 Newton pound lbf 0 225 R M Materials Handling Inc has made every effort to make this Technical Guide complete and accurate as of the time of printing Since products are continuously being improved all data is subject to correction and change The data presented here is for general information to provide an overview of capabilities o...