Ranger design 1525-FTR, Installation Manual

Page 1: ...INSTALLATION GUIDE 1525 FTR Combination Ladder Rack Regular Ford Transit 130 Wheelbase Aluminum...

Page 2: ...ack Installation q 2 3 Note 17 18 22 23 Phase 1 Assembly Phase 2 Installation NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table q Cordless Impact q Ratc...

Page 3: ...48 Hook Protector 4 3 8 L 2 10 712 Mounting Track 2 18 053 Spacer 6 15 2584 Front Crossbow 2 15 2594 Rear Crossbow 1 15 3003 Ladder Clamp Hasp 2 15 3004 Ladder Clamp Rear Hook 2 15 3005 Ladder Clamp B...

Page 4: ...Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 4 4 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 2 90 491 Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat...

Page 5: ...tector to the upper rear hook TOOLS q Knife REMOVE 2 96 1003 Fastener Kit Fastener Assembly 98 117 14 14 Flat Washer 5 16 OD 3 4 SS18 8 98 123 14 14 Lock Washer 5 16 SS304 90 209 8 8 Hex Bolt 5 16 18...

Page 6: ...Page 6 1 2 2 Attach the rear hooks to the ladder clamps with the pre assembled hardware on the pivot bars TOOLS q Cordless Impact q 1 2 Socket q 1 2 Wrench 90 225 Hex Bolt 5 16 18 2 SS304 98 117 Flat...

Page 7: ...of 1 carriage bolts Rear crossbow Slide 2 pcs of 3 4 carriage bolts Slide 4 pcs of 1 carriage bolts First Front crossbow Slide 4 pcs of 1 carriage bolts First Front crossbow Slide 4 pcs of 1 carriage...

Page 8: ...age 8 HARDWARE USED 16 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 4 Install the feet on the first Front and Rear Crossbo...

Page 9: ...ide REV B3 Page 9 1 2 5 Fasten the left and right ladder clamp assemblies to the Rear Crossbow HARDWARE USED 4 Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105...

Page 10: ...able front crossbow Loosen the pre assembled hardware on the front hooks and slide the hooks onto the front crossbows to the position shown below Cut the track plug then attach it back to the crossbow...

Page 11: ...Installation Guide REV B3 Page 11 1 2 7 Install the left and right Skis to the end brackets of the front crossbow HARDWARE USED 4 Carriage bolts are already on the ski 98 123 Lock Washer 98 117 Flat...

Page 12: ...de REV B3 Page 12 Tighten the nuts just to hold the 2nd front crossbow for adjustment HARDWARE USED 4 hand tighten the nuts 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex...

Page 13: ...iage Bolt 5 16 1 94 105 Hex Nut 1 2 9 After assembling the third crossbow attach the third crossbow to the skis NOTE If you have a third crossbow stop here and open the third crossbow box and follow t...

Page 14: ...led hardware on the ladder clamp hasps slide the hasps on the ski to the position shown below and tighten the nuts THIRD CROSSBOW 15 1 2 HARDWARE USED 4 hardware is pre assembled 98 123 Lock Washer 98...

Page 15: ...R Installation Guide REV B3 Page 15 1 2 11 Slide 3pcs of carriage bolts on the rear end of the each ski then attach end plugs on both ends of the skis end plug end plug THIRD CROSSBOW HARDWARE USED 6...

Page 16: ...Washer 98 117 Flat Washer 94 105 Hex Nut 2 98 123 Lock Washer 98 160 Spacer 98 117 Flat Washer 94 105 Hex Nut Carriage bolts are already on the ski Carriage bolts are already on the ski 1 2 12 Install...

Page 17: ...ALLATION 2 1 1 Remove existing plugs on the vehicle roof holes Use a tap M8 1 25 to remove the excess dirt paint in the holes of the van Apply a bead of silicone around the bolts and holes then fasten...

Page 18: ...lation Guide REV B3 Page 18 PHASE 2 INSTALLATION 2 2 LADDER RACK INSTALLATION 2 2 1 Position the Ladder Rack minimum two persons on the vehicle so that the feet are on the tracks NOTE If you do not ha...

Page 19: ...priate position then attach all the V feet to the mounting tracks NOTE If you have a third crossbow center the third crossbow between the front and rear crossbows Use the third crossbow install faster...

Page 20: ...25 FTR Installation Guide REV B3 Page 20 2 2 3 Center the crossbows on the vehicle then tighten all the V feet to the crossbows TOOLS q Ratchet q 1 2 Socket NOTE If you have a third crossbow center th...

Page 21: ...ion ladder 1 TOOLS q Cordless Impact q 1 2 Socket front hook rear hook NOTE The ladder cannot extend beyond the rear bumper of the vehicle When the rear hook touches the ladder the handle should be 1...

Page 22: ...ngth of the stepladder The ladder cannot extend beyond the rear bumper of the vehicle NOTE Make sure all the bolts are tightened after adjusting The inner ladder side support must be adjusted accordin...

Page 23: ...E 2 INSTALLATION 2 3 NOTE 2 3 1 If the handle is interfering with the door or roof of the vehicle the handle can be installed in an alternate position If the handle is interfering with the door or roo...

Page 24: ...us at 1 800 565 5321 1525 FTR Installation Guide REV B3 Page 24 You have successfully installed your Ladder Rack Thank you for doing business with us For any feedback or suggestions you may have pleas...