Ranger design 1525-PC, Installation Manual

Page 1: ...INSTALLATION GUIDE 1525 PC Combination Ladder Rack Promaster City Aluminum ...

Page 2: ...or use the box as a flat protective surface on the ground or table Phase 2 Installation q 2 1 Mounting Tracks Installation q 2 2 Ladder Rack Installation q 2 3 Note 15 16 20 21 q Cordless Impact q Ratchet q Tape Measure q Mallet q Marker q Ladder q Cutter q 1 2 Socket q Sawhorse Optional q Box q Knife q 1 2 Wrench q 10mm Socket q Silicone ...

Page 3: ...ook Protector 4 3 8 L 2 10 718 Mounting Track 2 10 460 V Foot 4 15 2581 Front Crossbow 2 15 2591 Rear Crossbow 1 15 3003 Ladder Clamp Lock 2 15 3004 Ladder Clamp Rear Hook 2 15 3005 Ladder Clamp Bar Driver Side 1 15 3006 Ladder Clamp Bar Passenger Side 1 15 3012 Ski Left 1 15 3013 Ski Right 1 15 4290 Front Hook 2 94 1009 Assembly Fastener Kit 1 96 1013 Install Fastener Kit 1 BILL OF MATERIALS 15 3...

Page 4: ...Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 4 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 90 491 Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 98 160 Spacer 90 487 4 Carriage Bolt 5 16 18 3 4 SS304 90 491 26 Carriage Bolt 5 16 18 1 SS304 98 117 Flat Washer 5 16 O D 3 4 SS18 8 34 98 123 Lock Washer Regular 5 16 SS304 34 94 105 Hex...

Page 5: ... 150 Channel Nut 10 90 825 Hex Bolt M6 20mm 98 119 Lock Washer 98 113 Flat Washer 98 149 Neoprene Spacer 98 119 10 Lock Washer 1 4 SS304 90 209 8 Hex Bolt 5 16 18 1 SS304 94 150 Channel Nut 5 16 8 98 149 10 Spacer 0 290 ID 1 375 OD 0 125 L NEOPRENE 90 825 Hex Bolt M6 1 0 20mm SS304 10 98 123 Lock Washer 5 16 SS304 8 10 98 113 Flat Washer 1 4 OD 5 8 SS18 8 98 117 Flat Washer 5 16 OD 3 4 SS18 8 8 ...

Page 6: ... on the hook protector then attach the hook protector to the upper rear hook 1 2 2 Attach the rear hooks to the ladder clamps with the pre assembled hardware on the pivot bars TOOLS q Knife REMOVE TOOLS q Cordless Impact q 1 2 Socket q 1 2 Wrench 90 225 Hex Bolt 5 16 18 2 SS304 98 117 Flat Washer 98 117 Flat Washer 94 111 Lock Nut HARDWARE USED 4 hardware is pre assembled 2 ...

Page 7: ... 1 carriage bolts Rear crossbow Slide 2 pcs of 3 4 carriage bolts Slide 4 pcs of 1 carriage bolts First Front crossbow Slide 4 pcs of 1 carriage bolts First Front crossbow Slide 4 pcs of 1 carriage bolts HARDWARE USED 2 HARDWARE USED 2 90 487 Carriage Bolt 5 16 3 4 SS304 90 487 Carriage Bolt 5 16 3 4 SS304 TIPS Use tape to keep the bolts from sliding off NOTE The track plug must be removed from th...

Page 8: ...age 8 HARDWARE USED 16 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 4 Install the feet on the first Front and Rear Crossbows NOTE The more slanted side of the V foot should be closer to the end of the crossbow ...

Page 9: ...ide REV B2 Page 9 1 2 5 Fasten the left and right ladder clamp assemblies to the Rear Crossbow HARDWARE USED 4 Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket q Tape Measure q Marker 12 3 4 ...

Page 10: ...able front crossbow Loosen the pre assembled hardware on the front hooks and slide the hooks onto the front crossbows to the position shown below Cut the track plug then attach it back to the crossbows 8 5 Tighten the nuts just to hold the front hook for adjustment HARDWARE USED 4 hardware is pre assembled 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut TOOLS q Mar...

Page 11: ...C Installation Guide REV B2 Page 11 1 2 7 Install the left and right Skis to the end brackets of the front crossbow HARDWARE USED 4 Carriage bolts are already on the ski 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket ...

Page 12: ...ide REV B2 Page 12 Tighten the nuts just to hold the 2nd front crossbow for adjustment HARDWARE USED 4 hand tighten the nuts 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut 1 2 8 Install the adjustable front crossbow to the left and right Skis ...

Page 13: ...d tighten the nuts 1 2 10 Slide 3pcs of carriage bolts on the rear end of the each ski then attach end plugs on both ends of the skis HARDWARE USED 4 hardware is pre assembled 98 123 Lock Washer 98 117 Flat Washer 90 487 Carriage Bolt 5 16 3 4 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket q Tape Measure q Marker HARDWARE USED 6 90 491 Carriage Bolt 5 16 1 SS304 TOOLS q Mallet end plug end pl...

Page 14: ...mp handle supports aligning the rear surface of the crossbow brackets to the rear surface of the skis TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 4 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 2 98 123 Lock Washer 98 160 Spacer 98 117 Flat Washer 94 105 Hex Nut Carriage bolts are already on the ski Carriage bolts are already on the ski ...

Page 15: ... existing plugs from vehicle roof holes Apply a bead of silicone around each hole then install the mounting tracks to the roof NOTE The ends of the mounting tracks with the half circles go to the rear of the vehicle REAR 90 825 Hex Bolt M6 20mm 98 119 Lock Washer 98 113 Flat Washer 98 149 Neoprene Spacer TOOLS q Cordless Impact q 10mm Socket HARDWARE USED 10 ...

Page 16: ...lation Guide REV B2 Page 16 PHASE 2 INSTALLATION 2 2 LADDER RACK INSTALLATION 2 2 1 Position the Ladder Rack minimum two persons on the vehicle so that the feet are on the tracks NOTE If you do not have a hoist lift the ladder rack onto the roof manually Ladder Rack ...

Page 17: ...stance B distance A 2 2 2 While making sure the crossbows are parallel to each other slide the rack to the appropriate position then attach all the V feet to the mounting tracks FASTENERS USED 8 TOOLS q Ratchet q 1 2 Socket q Tape Measure 90 209 Hex Bolt 5 16 1 98 123 Lock Washer 98 117 Flat Washer 94 150 Channel Nut ...

Page 18: ... technical support contact us at 1 800 565 5321 1525 PC Installation Guide REV B2 Page 18 2 2 3 Center the crossbows on the vehicle then tighten all the V feet to the crossbows TOOLS q Ratchet q 1 2 Socket ...

Page 19: ...tion ladder 1 TOOLS q Cordless Impact q 1 2 Socket front hook rear hook NOTE The ladder cannot extend beyond the rear bumper of the vehicle When the rear hook touches the ladder the handle should be 1 below the ladder clamp hasp Now adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow ...

Page 20: ...th of the stepladder The ladder cannot extend beyond the rear bumper of the vehicle NOTE Make sure all the bolts are tightened after adjusting The inner ladder side support must be adjusted according to the width of the step ladder Be sure that the extrusion of the step ladder is on the ladder side support IMPORTANT After installation is complete cut the track plug underneath the front crossbow to...

Page 21: ...SE 2 INSTALLATION 2 3 NOTE 2 3 1 If the handle is interfering with the door or roof of the vehicle the handle can be installed in an alternate position If the handle is interfering with the door or roof of the vehicle disassemble the handle then assemble it in an alternate position as shown Handle ...

Page 22: ... at 1 800 565 5321 1525 PC Installation Guide REV B2 Page 22 You have successfully installed your 1525 PC Ladder Rack Thank you for doing business with us For any feedback or suggestions you may have please contact cs rangerdesign com ...