Ranger 3068-DL Installation Manual Download

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3068-DL Installation Guide

| REV. D2 | Page

PHASE 1

– ASSEMBLY

1.2 PARTITION ASSEMBLY

TOOLS

Mallet

Cutter

TOOLS

Cordless Impact

3/16" Driver Bit

HARDWARE USED

2×

#90-893 Cap Screw 1/4" × 3/4"

#94-112 Serrated Nut

1.2.1

Remove all the PVC from all the parts, then attach the grab handle on the passenger side panel.

1.2.2

Remove all the PVC from all the parts, then attach the edge trims on these locations.

Summary of Contents for 3068-DL

Page 1: ...INSTALLATION GUIDE 3068 DL STRAIGHT PARTITION Sprinter Sliding Door Aluminum ...

Page 2: ...q Cordless Drill q Cutter q Mallet q Plusnut Tool q Tape Measure q T40 Torque Bit q 3 8 Drill Bit q 7 16 Socket q 1 2 Socket q 9 16 Wrench q 3 16 Driver Bit q 1 1 Setup q 1 2 Partition Assembly 3 4 5 Phase 1 Assembly q 2 1 Tips On How To Attach a Plusnut q 2 2 Vehicle Preparation q 2 3 Sliding Door Partition Installation 6 7 9 10 13 Phase 2 Installation ...

Page 3: ...cket 1 30 052 Floor Bracket 1 30 500 Edge Trim QTY in Inches 28 70 350 Grab Handle 1 79 932 Warning Label Bilingual 1 30 0530 Passenger Side Panel w Sliding Door 1 30 6805 Driver Side Panel 1 94 3035 Assembly Fastener Bag 1 94 6093 Assembly Fastener Bag 1 96 3022 Installation Fastener Bag 1 1 1 1 Unpack components compare with the bill of materials 30 500 30 051 30 052 30 6805 30 0530 70 350 ...

Page 4: ...D ZINC 98 116 8 Serrated Nut 5 16 18 ZINC 94 116 8 Hex Bolt 5 16 18 3 4 GR 5 ZINC 90 204 8 8 90 204 Hex Bolt 5 16 3 4 98 116 Flat Washer 94 116 Serrated Nut Flat Washer 1 4 3 4 OD ZINC 98 112 17 Plusnut 250 94 130 17 Lock Washer Regular 1 4 ZINC 98 118 17 Hex Bolt 1 4 20 1 1 4 GR 5 ZINC 90 118 17 17 90 118 Hex Bolt 1 4 1 1 4 98 118 Lock Washer 98 112 Flat Washer 94 130 Plusnut 250 Serrated Nut 1 4...

Page 5: ...ASSEMBLY TOOLS q Mallet q Cutter TOOLS q Cordless Impact q 3 16 Driver Bit HARDWARE USED 2 90 893 Cap Screw 1 4 3 4 94 112 Serrated Nut 1 2 1 Remove all the PVC from all the parts then attach the grab handle on the passenger side panel 1 2 2 Remove all the PVC from all the parts then attach the edge trims on these locations ...

Page 6: ...t using the 6490 plusnut tool 6490 HARDWARE USED Flat washer 1 4 Flat washer 1 4 BS 3 4 OD TOOLS q Cordless Impact q 7 16 Socket q 9 16 Wrench TIPS STEP 1 Assemble the 6490 plusnut tool with the hardware needed plusnut and the 9 16 wrench as shown FORWARD REVERSE TIPS STEP 2 Attach the plusnut in the hole by turning the bolt forward using an impact with a 7 16 socket until the plusnut locks then r...

Page 7: ... INSTALLATION 2 2 VEHICLE PREPARATION TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 4 90 204 Hex Bolt 5 16 3 4 98 116 Flat Washer 94 116 Serrated Nut Lift the driver side panel and passenger side panel w sliding door inside the van put the panels in place then attach the top bracket on the driver and passenger side panels ...

Page 8: ... HARDWARE USED 17 Attach plusnuts in the 15 holes TOOLS q Cordless Drill q 3 8 Drill Bit or Step Drill Enlarge all the holes in the van that are aligned with the holes of the partiton using 3 8 drill bit or step drill NOTE Using the assembled partition as a template check the alignment of the holes with the holes of the van Make new 3 8 holes as necessary ...

Page 9: ...ntact us at 1 800 565 5321 3068 DL Installation Guide REV D2 Page 9 2 2 3 Floor preparation TOOLS q Cordless Impact q T40 Torque Bit Put the assembled partition on the side then remove the two D rings in the pillars for re use ...

Page 10: ...llation Guide REV D2 Page 10 PHASE 2 INSTALLATION 2 3 SLIDING DOOR PARTITION INSTALLATION 2 3 1 Floor bracket installation Attach the floor bracket to the floor re using the 2 D ring bolts HARDWARE USED 2 Use the D ring bolt TOOLS q Cordless Impact q T40 Torque Bit ...

Page 11: ...ion in place then bolt the driver and passenger side panels to the van and floor bracket HARDWARE USED 4 TOOLS q Cordless Impact q 1 2 Socket 90 204 Hex Bolt 5 16 3 4 98 116 Flat Washer 94 116 Serrated Nut HARDWARE USED 12 TOOLS q Cordless Impact q 7 16 Socket 90 118 Hex Bolt 1 4 1 1 4 98 118 Lock Washer 98 112 Flat Washer ...

Page 12: ...ntact us at 1 800 565 5321 3068 DL Installation Guide REV D2 Page 12 2 3 3 Attach the top bracket to the van TOOLS q Cordless Impact q 7 16 Socket HARDWARE USED 5 90 118 Hex Bolt 1 4 1 1 4 98 118 Lock Washer 98 112 Flat Washer ...

Page 13: ...echnical support contact us at 1 800 565 5321 3068 DL Installation Guide REV D2 Page 13 2 3 4 Apply the warning label on the passenger side panel NOTE Put the warning label in a place where it s easy to see ...

Page 14: ...r technical support contact us at 1 800 565 5321 3068 DL Installation Guide REV D2 Page 14 Congratulations you have successfully installed your Sliding Door Partition Thank you for doing business with us ...

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