Ranger DST30P, Installation And Operation Manual

Page 1: ...a USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By proceeding with installation and operation you agree that you fully understand the cont...

Page 2: ...endpak com support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and mindful operation Do not set up operate maintain or repair the unit without reading and understanding this manual and the la...

Page 3: ... sets up operates maintains or repairs it DANGER Be very careful when setting up operating maintaining or repairing this equipment failure to do so could result in property damage product damage injury or in very rare cases death Make sure only authorized personnel operate this equipment All repairs must be performed by an authorized technician Do not make modifications to the unit this voids the ...

Page 4: ...ms or replacement of lost or damaged materials Safety Considerations Read this manual carefully before using your new product Do not set up or operate the product until you are familiar with all operating instructions and warnings Do not allow anyone else to operate the product until they are also familiar with all operating instructions and warnings Safety Information Please note the following Th...

Page 5: ...ARNING Calls attention to a hazard or unsafe practice that could result in death or injury CAUTION Calls attention to a hazard or unsafe practice that could result in personal injury product damage or property damage NOTICE Calls attention to a situation that if not avoided could result in product or property damage Tip Calls attention to information that can help you use your unit better Liabilit...

Page 6: ...he Inner Edge of the Wheel Includes a ruler that shows distance in Centimeters On Off Switch Turns the Balancer on and off Trays Storage for Clip On Weights and other items you want to have handy Adhesive Weight Dispensers Dispenses your Adhesive Weights Side Storage Rack Holds more items you want to have handy Cone Hangers Hold your Mounting Cones when not in use Anchor Bolt Holes Used to anchor ...

Page 7: ... Inner and Outer Balancing is more effective when planes are analyzed for imbalance separately and addressed separately called Dynamic Balancing Clip On Weights Metal weights that are held in place on the Wheel by clipping them to the Inner or Outer Edge Older Clip On Weights made of lead should not be used as they are a hazard to the environment they are also illegal to use in many countries and ...

Page 8: ...ith the Rim so they are less visible Some Vehicle owners with expensive Wheels prefer Adhesive Weights because they are less visible Q Why isn t there a plug on the end of the Power Cord A The Balancer motor comes from the factory set for 220 VAC power However it is switchable to 110 VAC Refer to Connecting to Power for complete instructions for switching between 220 and 110 VAC Because 220 VAC pl...

Page 9: ... mm Maximum Tire Weight 150 lbs 68 kg Wheel Diameter Capacity 8 in to 30 in 203 mm to 762 mm Wheel Width Capacity 1 2 in to 20 in 30 mm to 508 mm Balancing Speed 180 RPM Balancing Increments default 0 25 ounces 7 grams Accuracy 5g button 035 ounces 1 gram Resolution round off mode 0 01 ounce 1 4 Height Hood Up 65 in 1 651 mm Height Hood Down 52 in 1 321 mm Width 48 in 1 219 mm Depth Hood Up 40 in ...

Page 10: ... 2 Plan for Electrical Work 3 Make sure you have the necessary Tools 4 Select the Installation Site 5 Make sure there is adequate Clearance on all Sides 6 Unpack the Components 7 Identify the Components on the Back of the Unit 8 Install the Control Panel 9 Install the Hood 10 Install the Shaft 11 Anchor the Unit 12 Connect to a Power Source Requires a licensed certified Electrician 13 Test the Bal...

Page 11: ...k Ranger strongly recommends having two or more persons work together to install the Balancer If you have to use an extension cord make sure its current rating is equal to or greater than that of the equipment being used Make sure the extension cord cannot be stepped on run over or pulled out Extension cords are also a tripping hazard so they must be secured Plan for Electrical Work The Balancer c...

Page 12: ... the Balancer you need to keep people away from it Do not set up the Balancer in a well travelled area Everyone except the Operator should be at least 30 feet away from the Balancer when it is in use No water The Balancer has electronic components If the Balancer gets wet while turned on those electronic components will most likely short circuit and have to be replaced WARNING Do not use the Balan...

Page 13: ...pack the Balancer 1 Make sure you are wearing OSHA approved publication 3151 Personal Protective Equipment leather gloves steel toed work boots ANSI approved eye protection back belts and hearing protection 2 Remove the carton by flipping down the metal tabs at the bottom and pulling it off the Pallet over the top of the Balancer Use care removing the carton it is awkward and may change shape when...

Page 14: ...ming out of the bottom of the Control Panel Mount Bar attach to the Control Panel Pins that are recessed on the back of the Balancer Hood Mount Box Connects to the back of the Balancer Wiring inside the Hood Mount Box attaches to the Hood Wiring coming out of the back of the Balancer Hood Mount Bar Connects to the Hood Mount Box on one end and to the Hood on the other end Hood Connects to the Hood...

Page 15: ...o people one person to hold the Control Panel Mount Bar in place and the second person to attach the white connectors and re install the bolts 4 Attach the Connectors which are on the ends of the wires coming out of the bottom of the Control Panel Mount Bar to the Control Panel Pins which are recessed on the back of the Balancer There are four wires each with a white Connector on the end of the wi...

Page 16: ...the Arm and two hex head bolts in place at the top The Hood also comes by itself wrapped for shipping It has a Rod on one corner that attaches to the top of the Hood Mount Arm 2 Starting with the Hood Mount Box remove the top four small black screws Keep the screws nearby you will be reinstalling them soon Don t lose them they are small 3 Use the four bolts washers and split lock washers from the ...

Page 17: ...Shaft or the Hood will not work correctly Not necessarily to scale Not all components shown 9 When the Set Screws are correctly installed put the large washer and hex head bolt into place on the end of the Shaft the Hex Head Bolt Hole and tighten the hex head bolt 10 Switching to the top of the Hood Mount Arm remove the two hex bolts and the split lock washers They come from the factory in place a...

Page 18: ...mbly ships with the Mounting Bolt inside the Threaded Shaft 2 Clean the Shaft Assembly by removing the shipping grease and any dirt that has accumulated 3 Put the Shaft Assembly into place next to the Shaft Housing and hold it there Note We recommend aligning the Alignment Marks before putting the Shaft Assembly into place 4 Put the Mounting Bolt into the end of the Threaded Shaft and begin tighte...

Page 19: ...chor Bolts Go in straight do not let the drill wobble Use a carbide bit conforming to ANSI B212 15 1994 The diameter of the drill bit must be the same as the diameter of the Anchor Bolt So if you are using a 3 8 in diameter Anchor Bolt for example use a 3 8 in diameter drill bit 3 Vacuum each hole clean BendPak Ranger recommends using a vacuum to get the hole very clean Do not ream the hole Do not...

Page 20: ...C power source if desired CAUTION The setting of the Voltage Selector Switch on the back of the Balancer must match the power source If you connect to 110 VAC power when the Switch is set to 220 V or you connect to 220 VAC power when the Switch is set to 110 V you void your warranty and you could severely damage the Balancer CAUTION The Balancer uses electrical energy if your organization has Lock...

Page 21: ...n the back of the Balancer is set to 110 V If it is set to 220 V use the Slot to move the Switch to 110 V 2 Have a licensed certified Electrician do one of the following Attach a 110 VAC NEMA 20 amp Plug to the end of the Power Cord Attach the Balancer directly to the facility s power system 3 If you attach a Plug to the end of the Power Cord plug the Balancer in to an appropriate 110 VAC outlet A...

Page 22: ...fer to Mounting a Wheel for specific mounting instructions 4 Lower the Hood The Wheel starts to spin clockwise when the Hood is lowered 5 When the Wheel stops it will display values in the Inner and Outer Windows Because we did not press the F button to change Balancing Modes the Balancer performed a Dynamic Mode balance on the Wheel Because we did not enter any measurements for the Wheel we mount...

Page 23: ...tact your dealer visit www bendpak com support email support bendpak com or call 805 933 9970 Keep the work area around the Balancer clean and well lit Dirty cluttered and dark work areas increase the chances of an accident happening Do not remove the Trays on the top of the Balancer unless instructed to do so by BendPak Ranger Support There are no user serviceable parts underneath You must wear O...

Page 24: ...ments that need to be entered are Distance Indicated by A on the Inner Window Width Indicated by L on the Inner Window Diameter Indicated by d on the Inner Window Outer Window During the Measurements phase this Window shows the value you are entering During the Weights phase it shows the weight to be added to the outer side of the Wheel Indicators under Inner and Outer When Weight needs to be adde...

Page 25: ...he Wheel from spinning WARNING In an emergency the fastest way to stop the Wheel and the Shaft is to press the Stop button and press down on the Brake Pedal Distance Width and Diameter diagrams Located just above the Plus and Minus buttons they are visual representations of how you measure the Wheel to get the necessary information Distance Distance from the side of the Balancer to the Inner Edge ...

Page 26: ...e Wheel to the Outer Edge Determined manually by measuring with the Caliper To measure and input the value measure with the Calipers then enter that value using the and buttons under Width on the Control Panel Diameter The distance from Outer Edge to Outer Edge Should be printed on the sidewall of the Tire Can also be determined manually by measuring with the Caliper To measure and input the value...

Page 27: ...the Shaft first There are three ways to mount a Wheel onto the Shaft Front Cone Mounting The preferred method as it generally produces the most accurate balancing results An appropriately sized Mounting Cone goes on after the Wheel then the Quick Nut Rear Cone Mounting Use this method if the Wheel you are balancing cannot be mounted with Front Cone Mounting The Spring goes on first then an appropr...

Page 28: ...le of the Wheel 5 If Rear Cone or Dual Cone Mounting put the Spring and the desired Cone onto the Shaft 6 Lift the Wheel and put it onto the Shaft then slide it back towards the Shaft Flange You may need to lift the Wheel slightly when positioning a Cone in the center hole of the Wheel 7 While holding the Wheel and other hardware in place slide the Quick Nut over the Shaft while holding the red Qu...

Page 29: ... them If there are issues you cannot fix refer to Troubleshooting 3 Make sure the Wheel you want to balance is both clean and free of any weights that may have been put on previously If it is dirty clean it Remove any existing weights 4 Mount the Wheel on the Balancer Refer to Mounting a Wheel for mounting instructions if needed 5 Turn the Balancer Off and then back On to reset it On power up USA ...

Page 30: ...e Caliper to measure the width of the Rim Inner Edge to Outer Edge 14 Input the distance you measured using the Calipers using the and buttons under Width When you press the or button under Width for the first time the Inner Window changes from A to L and displays the default value of 5 7 in the Outer Window The value in the Outer Window changes as you press the and buttons under Width 15 When the...

Page 31: ... Add the Clip On Weight at Top Dead Center on the Wheel 12 o clock high on the Inner Edge 24 Release the Brake Pedal 25 Check the value on the Outer Window If the value is 00 you do not need to add Weight to the Outer Edge of the Wheel If there is a value 25 for example you need to add that amount of Weight to the Outer Edge of the Wheel 26 To add Weight to the Outer Edge find a Clip On Weight of ...

Page 32: ...power up USA 516 will appear in the Inner and Outer Windows followed by default Wheel dimensions The 516 is the software version this changes from time to time so there s no need to worry if the number is different on your Balancer 6 After a few seconds the Inner and Outer Windows change to A 8 0 8 0 is the default value for Distance 7 On the Control Panel press the F button until either the STA1 ...

Page 33: ...asurements 16 Lower the Hood the Wheel spins briefly 17 When the Wheel stops lift the Hood The Inner Window shows the amount of Weight you need to add to the Center Plane for STA1 or the Inner Edge for STA2 The Outer Window shows the selected Balancing Mode St 1 or St 2 If the Inner window shows 00 the Wheel is balanced no Weight needs to be added 18 To add Weight turn the Wheel watching the indic...

Page 34: ...ght it is extremely important to clean the Wheel the cleaner the Wheel the longer the Adhesive Weight stays in place 4 Mount the Wheel on the Balancer Refer to Mounting a Wheel for mounting instructions if needed 5 Turn the Balancer Off and then back On to reset it On power up USA 516 will appear in the Inner and Outer Windows followed by default Wheel dimensions The 516 is the software version th...

Page 35: ...m L to d and displays the value 14 0 in the Outer Window The value in the Outer Window changes as you press the and buttons under Diameter When the Diameter value is correct you are done inputting measurements 16 Lower the Hood the Wheel spins briefly 17 When the Wheel stops lift the Hood 18 Check the value on the Inner Window If the value is 00 you do not need to add weight to the Inner Edge or t...

Page 36: ...Pedal 30 Lower the Hood to spin the Wheel again The Wheel is balanced when both the Inner and Outer Windows show 00 It may take more than one time adding weights to get to 0 0 0 0 Switching Between Ounces and Grams The display on the Inner and Outer Windows for how much weight is needed to balance a Wheel can show values in Ounces or Grams The default is Ounces To switch from the current setting t...

Page 37: ...f and then back On again using the On Off Switch This sets the Wheel Width display setting back to the default Inches 2 Specify a Distance value 3 Press the or button under Width L appears on the Inner Window and a value appears in the Outer Window The value in the Outer Window does not matter if you are just changing the display setting 4 Press and hold the Stop button then press the and buttons ...

Page 38: ... values in the Inner and Outer Windows If the values have decimal points Inches are active If the values do not have decimal points Millimeters are active Note The Inches Millimeters setting for Wheel Diameter is not saved if you restart the Balancer It resets to the default Inches Important You must know what measurement system is active when you are entering measurements If you do not you could ...

Page 39: ...s correctly oriented with the Shaft Housing and is securely tightened Monthly Make sure all Anchor Bolts are tightened and secure Monthly Check all components to make sure they are in good operating condition If you find a component that is not working correctly take the unit out of service and refer to Troubleshooting for more information Every three months Check the bolts on the components attac...

Page 40: ...bration with a steel Wheel of the most commonly used size Note It is a good practice to keep a known good Wheel of the most commonly used size to use as a calibration reference tire to assist in troubleshooting Make sure the calibration weight used is a 100 gram or 3 5 ounce weight and that is mounted correctly during the calibration procedure Issues Issue Action to Take Nothing on the Display Pan...

Page 41: ...icators under those windows stop flashing 4 Lower the Hood to start a balancing session The Wheel spins briefly then stops 3 50 appears in the Inner Window 100 if grams are selected and Add appears in the Outer Window 5 Turn the Wheel by hand until the Indicators under the Inner Window are all lit 6 Add a 3 5 ounce 100 gram Calibration Weight it s a Clip On Weight to the Inner Edge of the Wheel at...

Page 42: ... Weight it s a Clip On Weight to the Outer Edge of the Wheel at Top Dead Center 12 o clock high 5 Lower the Hood or press the Start button to start a balancing session The Wheel spins briefly then stops 00 appears on the Inner Window and 3 5 on the Outer Window 100 if grams is selected 6 Turn the Wheel by hand until the Outer Indicators are all lit The Calibration Weight should be at Bottom Dead C...

Page 43: ...ng out of the Back of the Balancer are Brown Blue and Green Yellow the European color code Note that the Green Yellow wire can sometimes appear almost all Green with very little yellow Important To connect the three exposed wires to an appropriate Plug or to hard wire them to the facility s power system have your Electrician follow all local electrical codes and the electrical codes for the countr...

Page 44: ...DST30P Wheel Balancer 44 P N 5900163 Rev C1 March 2020 Labels ...

Page 45: ...DST30P Wheel Balancer 45 P N 5900163 Rev C1 March 2020 ...

Page 46: ...DST30P Wheel Balancer 46 P N 5900163 Rev C1 March 2020 Parts Main Cabinet ...

Page 47: ...ce Arm Small Sleeve 5327137 115 Distance Arm Large Sleeve 5327088 116 Distance Arm Handle 5327089 117 Distance Arm Pointer 5327138 118 Distance Arm Spring 5327092 127 Motor 110 220V 0 37 KW 128 Motor Bracket 5327144 129 Motor Pulley 5327145 130 Motor Pulley Key 5327591 131 Distance Arm Sticker 132 110 V Power Cord 133 Washer Φ8 flat 133 1 HHB M8 by 16 134 SHCS M6 by 16 135 Washer Ø6 spring 136 Was...

Page 48: ...er Device 180 Distance Arm Rod 181 Weight Tray 182 Chassis Body 200 Power Board Assembly 5327146 201 Transformer 5327093 202 Power Board 220V 5327147 203 Resistor 5327148 204 Electrical Mounting Plate 205 B MODE Spring Spacer Nuts 206 Cross Slot Screws 206 Hexagon Socket Large Flat Head Screw 5327100 514 Anchor Bolt 3 8 inch wide by 3 5 inch deep ...

Page 49: ...DST30P Wheel Balancer 49 P N 5900163 Rev C1 March 2020 Hood Mounting Assembly ...

Page 50: ...m flat 140 SHCS M8 by 20 141 Washer 8 mm spring 142 Washer 8 mm wide flat 143 Locknut M10 144 Pizo Sensor Pad 145 Self Taping Screw M4 8 by 16 146 Deformation of Beams 147 SHCS M8 by 20 148 Tootch 32T 149 SHCS M8 by 20 150 Bearing Cover 151 Seeger Ring 25 mm 152 Bearing 6006 153 Bearing 6005 183 Chuck Guard 184 Link Board for Wire 5327126 400 Hood Mounting Assembly 5327164 401 Hood Mounting Assemb...

Page 51: ...d Cam Stop 5327171 409 Hood Cam 5327180 410 Adjustable Eye Bolt M8 by 1 25 5530304 411 HHB M8 by 20 412 Hexagon Socket Set Screw with flat point M8 by 12 413 SHCS M8 by 25 414 Hex Nut M8 415 Washer 8 mm flat 5327870 416 SHCS M8 by 20 417 HHB M8 by 30 5327870 418 SHCS M8 by 20 419 Washer 8 mm 5327143 420 Spindle with Position Board 421 SHCS M10 by 16 422 Sensor Flat Mat ...

Page 52: ...DST30P Wheel Balancer 52 P N 5900163 Rev C1 March 2020 Brake Assembly ...

Page 53: ...te 5327155 307 Brake Rod Connector 5327156 308 Brake Rod 5327158 310 Brake Linkage Bushing 5327159 311 Small Brake Link 5327160 312 Brake Pedal 5327161 313 Brake Pedal Shaft 5327181 314 Pivot Screw 5327162 315 Brake Pedal Bushing 5327163 316 Lower Brake Return Spring 317 Brake Bracket 318 Lock Nut M6 319 SHCS M6 by 12 320 HHB M6 by 25 321 Nut M12 322 Pin 4 by 16 323 Cotter Pin 2 by 20 324 SHCS M6 ...

Page 54: ...DST30P Wheel Balancer 54 P N 5900163 Rev C1 March 2020 Accessories ...

Page 55: ...065 505 110 134 mm Cone 36 mm 5327074 506 Quick Nut Cup Cover 5327061 507 Quick Nut Cup 5327172 508 Quick Nut Cover 5327073 509 Quick Nut 36 mm 5402187 510 Wheel Width Caliper 5346879 511 Calibration Weight 100 g 5346425 512 Weight Pliers 5402252 513 Mounting Spring 36 mm 5327100 514 Anchor Bolt 3 8 inch wide by 3 5 inch deep 5328055 515 Hex Wrench 6 mm 5327720 516 Hex Wrench 12 mm 5328056 517 Hex...

Page 56: ...DST30P Wheel Balancer 56 P N 5900163 Rev C1 March 2020 Display Panel ...

Page 57: ...M4 by 8 609 Display Link Board 610 Cross Recess Screw M4 by 16 611 Support installed and welded 612 Nut M10 613 Spacer φ8 614 SHCS M10 by 20 615 Back Cover 616 SHCS M4 by 12 617 SHCS M4 by 20 618 Nut M10 619 Spring spacer φ12 620 SHCS M10 by 20 621 SHCS M12 by 30 622 Spacer φ12 623 Nut M12 624 Transposition 625 Link Board installed and welded 626 Cover Piece installed and welded 627 SHCS M4 by 12 ...

Page 58: ...DST30P Wheel Balancer 58 P N 5900163 Rev C1 March 2020 Maintenance Log ...

Page 59: ...DST30P Wheel Balancer 59 P N 5900163 Rev C1 March 2020 Maintenance Log ...

Page 60: ...1645 Lemonwood Drive Santa Paula CA 93060 USA 2020 BendPak Inc All rights reserved bendpak com ...