Ranger R30XLT, Installation And Operation Manual

Page 1: ... part of the operator DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside Keep this operation manual near the tire changer at all times Make sure that all users read and understand this manual 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 Fax 1 805 933 9160 www bendpak com IMPORTANT SAFETY I...

Page 2: ...es not extend to t defects caused by ordinary wear abuse misuse negligence shipping damage improper installation voltage or lack of required maintenance t damages resulting from purchaser s neglect or failure to operate products in accordance with instructions provided in the owner s manual s and or other accompanying instructions supplied t normal wear items or service normally required to mainta...

Page 3: ...ty instructions Keep them readily available for machine operators t Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised t Allow unit operation only with all parts in place and operating safely t Carefully inspect the unit on a regular basis and perform all maintenance as required t Service and maintain the unit only with aut...

Page 4: ...28 Section 15 Maintenance Instructions 29 Mount Demount Head 29 Air Dryer Oiler 30 Inflation Pedal Pressure Limiter 31 Turntable Drive Belt 32 Inflation Valve Lubrication 32 Transmission Oil Inspection Lubrication 33 Critical Safety Warnings Instructions 34 Service Parts Diagrams 35 44 Air Schematic 45 Maintenance Notes Tire and Wheel Data 46 47 THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS...

Page 5: ...so that it cannot be accidentally switched on during service 11 Danger The motor on this machine contains high voltage Disconnect power at the receptacle before performing any electrical repairs Secure plug so that it cannot be accidentally plugged in during service 12 Use only as described in this manual Use only manufac turer s recommended attachments 13 Do not attempt to operate this equipment ...

Page 6: ...ge to the tire beads ALWAYS follow all applicable Local State and Federal Codes Rules and Regulations such as the Federal OSHA Standard Number 1910 177 ALWAYS use an approved inflation chamber or inflation cage equipped with a self gripping chuck and remote infla tion gauge and valve ALWAYS inflate the tire to manufacturer s recommended cold operating pressure DO NOT OVER INFLATE Tire or wheel fai...

Page 7: ...e 14 Wheel Clamps 15 Mount Demount Head 16 Turbo Blast Hose Assembly 17 Helper Disc 18 Assist Tower Roller 19 Assist Tower Controls 20 Assist Tower 21 Vertical Shaft 22 Vertical Arm Assembly 23 Vertical Shaft Lock Handle 24 Vertical Shaft Spring 25 Voltage Selector Switch Located on Rear of Cabinet See Fig 4 4 26 Inflation Pedal Located on Left of Cabinet See Fig 4 5 Fig 4 2 Fig 4 4 Turntable Foot...

Page 8: ...torage Standard Internal Wheel Clamping Capacity 12 32 305 mm 813 mm External Wheel Clamping Capacity 11 31 280 mm 800 mm Turntable Tire Width Capacity Mounting 3 16 89 mm 406 mm Bead Breaker Tire Width Capacity Demounting 2 16 63 5 mm 406 mm Maximum Tire Diameter 49 1245 mm Shipping Weight R30XLT 620 lbs 282 Kg Specifications are subject to change without notice NOTE Internal and External Wheel c...

Page 9: ...r Tank at this time The wrap ping helps keep the Swing arms from moving during lifting and assembly See Fig 6 5 6 6 Fig 6 3 Fig 6 4 Fig 6 5 CAUTION HANDLING OF THE MACHINE MUST BE PERFORMED ONLY WITH AN APPROPRIATE LIFTING DEVICE SUCH AS A FORKLIFT OR PALLET JACK ONLY PERSONNEL WHO ARE EXPERIENCED AND QUALIFIED ON MATERIAL HANDLING PROCEDURES SHOULD HANDLE ANY TRANSPORTATION OR MOVING OF MACHINE C...

Page 10: ...g straps under the Tire Changer base See Fig 6 10 8 Locate the tire changer using the guidelines in Section 7 page 11 Fig 6 7 Fig 6 6 CAUTION HANDLING OF THE MACHINE MUST BE PERFORMED ONLY WITH AN APPROPRIATE LIFTING DEVICE SUCH AS A FORKLIFT OR SHOP CRANE ONLY PERSONNEL WHO ARE EXPERIENCED AND QUALIFIED ON MATERIAL HANDLING PROCEDURES SHOULD HANDLE ANY TRANSPORTATION OR MOVING OF MACHINE CAUTION ...

Page 11: ...d should be away from oil grease brake lathe chips etc Avoid areas where bystanders and customers may be present Machine size is approximately 36 W x 48 D X 80 H R30XLT These measurements are the tire changer s working range Persons other than specially trained and autho rized operators are expressly forbidden to enter this area Choose a safe location that is in compliance with current work place ...

Page 12: ...ce by pushing the Locking Handle up 2 Check the Socket Head Cap Screw on the Cap tighten if necessary See Fig 8 5 3 Check the operation of the Vertical Shaft and the Lock ing Handle See Section 15 Page 29 for Lock adjustment details 4 Check that the Chuck is tightened See Fig 8 6 Anchoring It is not essential to anchor the machine to the floor however the floor must be smooth and level When anchor...

Page 13: ...y turning the Oiler Adjustment Screw by using a small screwdriver so that 2 3 drops of oil drip through the sight glass for each operation of the Bead Breaker Pedal See Fig 9 3 Section 10 Electrical Source 1 This unit requires power from a 15 amp electrical circuit The unit is supplied standard with a 110 Volt power cord and plug See Fig 10 1 2 Refer to the serial tag of the machine for specific e...

Page 14: ...rated from the same line Refer to Page 7 Item 25 for location of Voltage Selector Switch CAUTION CHECK THE VOLTAGE PHASE AND PROPER AMPERAGE REQUIREMENTS FOR THE MOTOR SHOWN ON THE MOTOR PLATE WIRING SHOULD BE PERFORMED BY A CERTIFIED ELECTRICIAN ONLY IMPORTANT NOTE YOUR MACHINE HAS A DUAL VOLTAGE MOTOR AND CAN BE RUN ON EITHER 110 OR 220 VOLTS STANDARD WIRING IS 110 VOLTS See below before connect...

Page 15: ...d on the narrow side of the wheels drop center first See Fig 11 5 on page 16 for description of the drop center 4 Pull the bead breaker blade away from the machine and roll the wheel into position 5 The Bead Breaker Arm Adjustment Rod limits or extends the movement of the arm Set the Rod as appropriate to the tire and wheel being serviced See Fig 11 2 6 Position the bead breaker blade against the ...

Page 16: ...w Side and Wide Side flanges 3 The tire must ALWAYS be demounted or mounted with the wheel positioned on the turntable with the Narrow Side facing upward and the deepest part of the Drop Center facing upward wARNINg The wheel illustrated above in diagram A has little or no prominent drop center These are not DOT approved wheel configurations The tire or wheel or both can be damaged during mounting...

Page 17: ...urntable swing the Vertical Arm into position Use the large adjusting Knob to position the Mount Demount Head directly over the edge of the rim See Fig 11 11 3 Push the Vertical Shaft down and position the Mount Demount Head into contact with the rim edge and adjust as necessary See Fig 11 12 11 13 NOTE CLAMP STEEL WHEELS FROM THE INSIDE CLAMPS PUSH OUTWARD AGAINST WHEEL CLAMP MAG AND CUSTOM WHEEL...

Page 18: ... CLEARANCE WILL BE MAINTAINED AS LONG AS THE VERTICAL SHAFT REMAINS LOCKED THE OPERATOR MAY SWING THE ARM OUT OF THE WAY AND BACK INTO PLACE AGAIN WITHOUT NEEDING TO REPOSITION THE HEAD WHEN CHANGING A LIKE SET OF WHEELS THE TOOL CLEARANCE MAY CHANGE WITH MACHINE USE AND SHOULD BE INSPECTED OFTEN FAILURE TO MAINTAIN PROPER CLEARANCE MAY RESULT IN DAMAGE TO THE WHEEL RIM OR TIRE SEE PAGE 29 FOR ADJ...

Page 19: ...ng Tool in this position See Fig 11 18 9 Depress the Table Top Foot Pedal to rotate the wheel clockwise See Fig 11 19 10 Hold the Bead Lifting Tool down until the upper bead is solidly above the rim Continue rotating the wheel clockwise until the upper bead is completely demounted See Fig 11 20 11 22 11 Liberally lubricate the lower bead again if there was any difficulty lubricating the lower bead...

Page 20: ...own toward the wheel to lift the tire bead up and over the left duckbill side knob portion of the Mount Demount Head Hold the Bead Lifting Tool in this position See Fig 11 25 11 26 14 Depress the Table Top Pedal to rotate the wheel 15 The Mount Demount Head will guide the bead up and over the edge of the wheel Continue rotation until the lower bead is demounted See Fig 11 27 11 29 Section 12 CUSTO...

Page 21: ...lier paying careful attention not to pinch the tube Depress the table top pedal and rotate only a short distance at a time This allows you to stop the process should you suspect the tube is getting pinched 3 After upper bead is demounted remove tube and demount lower bead Section 13 MOUNTING 1 Inspect the wheel closely for damage Clean the wheel and remove any light corrosion or rubber residue Do ...

Page 22: ...refully before mounting Make sure the tire bead diameter and wheel diameter match exactly Consult the Rubber Manufacturer s Association for approved rim widths for tire sizes DANGER Attempts to force a bead seat on mis matched tires and wheels can cause the tire to violently explode LEADING TO seri ous personal injury or death to operator and or bystanders WARNING Never mount a tire and wheel hand...

Page 23: ...Insert the tube into the tire paying careful attention not to pinch the tube Round out the tube with a small amount of air 4 Lower the Arm Rollers onto the tire as described ear lier 5 Depress the Table Top Pedal and rotate only a short distance at a time This allows you to stop the process should you suspect the tube is getting pinched 6 Mount the top bead Section 14 INFLATION The Inflation Pedal...

Page 24: ...l carefully for match wear or defects before mounting Always use approved tire bead lubricant during mounting and inflation The Inflation Pedal located at the center of the left side of the machine controls the flow of air through the Inflation Hose Danger The clip on air chuck on the end of the Inflation Hose and all inflation related components should be checked weekly for proper operation DO NO...

Page 25: ...ator should keep hands arms and entire body away from the tire during the following bead seat and inflation proce dures Do not stand over tire as personal injury could result from inflating tire Avoid distraction during inflation Check tire pressure frequently to avoid over inflation Excessive pressure can cause tires to explode causing serious injury or death to operator or bystander Danger This ...

Page 26: ...R PERSONS INSPECT NOZZLE TIRE AND WHEEL FOR DEBRIS NOZZLE MUST BE POINTED TOWARD TIRE BEAD AREA HOLD NOZZLE SECURELY WITH BOTH HANDS AT ALL TIMES NEVER OPERATE THE NOZZLE WITHOUT A TIRE AND WHEEL POSITIONED ON THE TABLE DIRT AND DEBRIS COULD BE BLOWN INTO THE AIR WITH ENOUGH FORCE TO INJURE THE OPERATOR OR BYSTANDERS Note TO SEAL LOW PROFILE OR DIFFICULT BEADS USE THE TURBO BLAST TO SEAL THE BEAD ...

Page 27: ...cult to bead seat Also note that asymmetrical hump and run flat tires are extremely difficult to bead seat Follow tire manufacturer s recommended procedure for bead seating 1 Once tire pressure is indicated on the pressure gauge continue to inject air into the tire in short intervals Check the pressure frequently Stand back during bead seat Keep hands arms and entire body away from tire during thi...

Page 28: ...ssure levels when inflating through the valve stem keep hands arms and entire body away from inflating tire An exploding tire wheel or bead sealing equipment may pro pel upward and outward with sufficient force to cause serious injury or death to operator or bystander WARNING THE INFLATION PRESSURE LIMITER IS PRESET AT THE FACTORY AND SHOULD NEED NO ADJUSTMENT ADJUST ONLY IF PRESSURE EXCEEDS 60 PS...

Page 29: ...ged or missing parts including grips and protective covers Replace them before allowing the unit to be used t Inspect the unit and check to be certain that all systems are operating normally Follow detailed inspection and testing procedures as specified for various components at regular intervals MONTHLY t Pivot Points assist tower vertical shaft should be cleaned with a vaporizing solvent and the...

Page 30: ...depress the Bead Breaker Pedal to operate the Bead Breaker 7 Observe the sight glass and adjust the oil flow of the oiler by turning the Oiler Adjustment Screw so that 2 3 drops of oil drip through the sight glass for each operation of the Bead Breaker Pedal See Fig 15 8 Either reservoir may be removed for cleaning by turning the reservoir counter clockwise and pulling down Fig 15 5 WARNING Failur...

Page 31: ...e pressure exceeds 60 PSI adjust the knob on the regulator by lifting the locking cover and turning COUNTERCLOCKWISE After adjustment is made secure cover in the locked position See Fig 15 11 6 Repeat steps 1 6 Readjust if necessary 7 After pressure limit has been set check the manual release valve function by pressing the button and releasing pressure from the tank until it reaches 50 PSI Release...

Page 32: ...Pedal six times to work the oil into the Valve See Fig 15 17 5 Reconnect the Air Line and Air Supply and install the side panel when service adjustments are complete TransmissionInspection Lubrication 1 Rotate the Turntable so that the Transmission fill plug is visible and remove plug See Fig 15 18 2 Put a flexible wire into the Transmission Oil Fill Hole until the wire hits the bottom of the well...

Page 33: ...emove the wire and check the level of the Transmis sion fluid The oil should cover no more than 1 25 mm of the wire Fig 15 19 CAUTION Filling Oil Level higher will result in leak age of the transmission seals ...

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Page 35: ...ber Grommet Ø12 119 Air Drier Oiler 119 1 Air Drier 119 2 Tee Fitting NPT x Female NPT 119 3 FTG NPL NPT x Ø8mm 119 4 Barbed Tube Fitting 120 Power Cord Grip 121 Power Cord 122 STS M5 5 x 1 0 x 25 123 SHCS M5 x 0 8 x 20 124 Washer Ø5 125 Soap Brush 126 Soap Bucket 127 Tool Tray 128 Ball Valve 132 Nut M5 X 0 8 133 Washer Ø5 134 Washer Ø5 135 Air Regulator Limiter 28mm Mount 136 FTG 90 NPT x Ø8mm 13...

Page 36: ...ce Pad 148 7 Pressing Spring 148 8 Locknut M8 x 1 25 148 9 Washer Ø8 148 10 Washer M6 x 12mm Flat 148 11 FTG 90 NPT x Ø8mm 148 12 NPT Plug 148 13 FTG 90 NPT x Ø8mm 148 14 FTG 90 NPT x Ø8mm 148 15 Nut M8 x 1 25 148 16 Pedal Valve Link 148 17 Pedal Spring 148 18 Cotter pin 148 19 Pin Ø8 148 20 Pedal Link Lever 148 21 Locknut M10 x 1 5 148 22 Washer Ø8 148 23 Pedal Link 148 24 Roll Pin Ø4 x 18 148 25...

Page 37: ...x Shaft Spring 227 SHCS M8 x 1 25 x 25 228 Hex Shaft Cap 229 Hex Shaft Lock Cover 230 SHCS M6 x 1 0 x 30 231 SHCS M12 x 1 75 x 25 232 Thin Nut M12 x 1 75 233 Swing Arm Pivot Pin 234 Pressure Release Valve 235 Washer M6 Flat 236 SHCS M6 x 1 0 x 16 238 Inflator Assy Base 239 Tire Inflator Relief Valve 240 Air Release Valve 241 Inflating gauge 242 Inflation System Plastic Cover 242 1 Tire Inflator Bo...

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Page 39: ... Nylon Insert 838 839 Assist Tower Roller Lock Knob 840 washer Ø10 841 SHCS M10 x 1 5 x 15 842 Straight Pin Ø3 x 18 843 Washer Ø10mm 844 Compress pad 845 Snap Ring Ø35 846 Clout 847 Assist Tower Quick Chuck Outer 848 Assist Tower Quick Chuck Inner 849 Tray lever 850 Straight Pin Ø10 x 45 851 Plastic Disk 852 Big arm pin roll clout 853 Washer Ø10 854 SHCS M10 x 1 5 x 20 855 Assist Arm Cone 856 alig...

Page 40: ...over 305 Snap Ring Ø12 306 Washer Ø12 307 SHCS M12 x 1 75 x 25 308 Washer Ø12 309 Hex Bolt M12 x 1 75 x 45 310 Washer Ø12 311 Square Turntable Plate 312 Snap Ring Ø65mm 313 Link Spacer 314 Square Turntable Spacer 315 Square Turntable Link 316 Square Turntable Press Pin 317 Turntable Hub 318 Jaw Clamp Bolt Plate 319 Bolt Plate Shim 320 Large Cylinder Cover 321 Jaw Clamp Inner Adjustment Pin 322 Cla...

Page 41: ...ure pad 416 Washer Ø8mm 417 SHCS M8 x 1 25 x 16 418 BB Arm Slide 419 Bead Breaker Arm 420 BB Arm Pivot Pin 421 Snap Ring Ø16 422 BB Blade Adjustment Rod 423 Locknut M16 x 2 0 424 Wave Washer Ø16 425 Washer Ø16 427 Locknut M12 x 1 75 428 BB Blade Hinge 429 Bead Breaker Blade 430 Bead Breaker Blade Cover 431 Bead breaker Cover Plug 432 SHCS M12 x 1 75 x 90 433 SHCS M14 x 2 0 x 30 434 Metal Bushing Ø...

Page 42: ...18 Nut M10 x 1 5 519 Washer Ø10 520 Nut M8 x 1 25 521 Bearing 80208 522 Snap Ring Ø50 523 Helical Gear M2 Al 524 Turntable Shaft 525 Bearing 80110 526 Hex Bolt M10 x 1 5 x 170 529 90 Fitting NPT x Ø8mm 530 PHPS M3 x 0 5 x 6 531 SHCS M6 x 1 0 x 8 532 Rotary Joint Block 533 O ring Ø60 x 2 65 534 Rotary Joint Block Collar 537 Electrical Line 538 Power Lline 539 Directional Switch Cover 540 Electric C...

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Page 44: ... Linkage 634 PHPS M4 x 0 7 x 16 635 Washer Ø4 636 Washer Ø4 637 Washer Ø6 638 Cotter Pin Ø3 x 25 639 Directional Switch Bracket 640 Locknut M6 x 1 0 641 Foot Pedal Rubber Insert 642 Foot Pedal Left 643 Foot Pedal Limit Rod 644 Foot Pedal Torsion Spring 645 Torsion Spring Bracket 646 Washer M6 Flat 647 Washer M6 x 12mm Flat 648 PHPS M6 x 1 0 x 12 649 Foot Pedal Shaft 650 Nut M8 x 1 25 651 SHCS M8 x...

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Page 46: ...46 RECORD ALL MAINTENANCE NOTES AND SERVICE HISTORY HERE ...

Page 47: ...47 TIRE AND WHEEL DATA ...

Page 48: ...r Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com P N 5900380 ...