Ransburg RansFlex RFX 80365, Service Manual

Page 1: ...S By Ransburg MODEL 80345 AND 80365 RX RFX Service Manual Price 50 00 U S IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual...

Page 2: ...5 01 2 Ranflex Applicators REVISIONS NOTE This manual has been changed from revision AH 15 01 to revision AH 15 01 2 Reasons for this change are noted under Manual Change Summary on page 57 of this ma...

Page 3: ...lushing Color Change Procedure 23 Fluid Nozzle Air Cap 24 New Nozzle Design 24 Nozzle Selection 25 Air Cap Nozzle Performance 27 ATEX FM 6 13 European Atex Directive 6 European Atex Labels 7 FM Config...

Page 4: ...re this manual with your system installation drawings and appropriate Ransburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a better unde...

Page 5: ...ty to insure this condition is met Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operati...

Page 6: ...mmable or combus tible materials The current overload sensitivity if equipped MUST be set as described in the correspond ing section of the equipment manual Protec tion against inadvertent arcing that...

Page 7: ...nding straps on wrists or legs may be used to assure adequate ground contact Operators must not be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must a...

Page 8: ...hazard ous locations the power supply control cabi net and all other electrical equipment must be located outside Class I or II Division 1 and 2 hazardous areas in accordance with NFPA 33 and EN 5017...

Page 9: ...documentation 8 The certification of this equipment relies upon the following materials used in its construction If the equipment is likely to come into contact with aggressivesubstances thenitisthere...

Page 10: ...rue earth ground Resistance of this air hose assembly must be 5 MW or less reguardless of hose length Ex Specific marking of explosive protection II Equipment Group hazardous area characteristics 2 Eq...

Page 11: ...RANSFLEX RX SOLVENT BASE 80345 Base Model No Optional Designations ABCDEF Ordering Information Only CONFIGURATION DWG 80368 REV A F E D A C B Return To Contents AH 15 01 2 8 Ranflex Applicators ATEX...

Page 12: ...74963 05 8 T SERIES 1 8mm 80240 00 80239 18 74963 05 9 ROUND SPRAY 79962 00 80400 00 74963 05 A Dash No A Description ATOMIZATION TABLE OF A DASHES R S T 1 2 FINGER TRIGGER 80211 00 2 4 FINGER TRIGGER...

Page 13: ...21 80302 00 9 QD AIR HOSE 30m 79727 31 80302 00 F Dash No F Description AIR HOSE TABLE OF F DASHES Z Y 0 NO FLUID HOSE 1 FLUID HOSE 10m 80303 10 2 FLUID HOSE 15m 80303 15 3 FLUID HOSE 20m 80303 20 4...

Page 14: ...RANSFLEX RFX SOLVENT BASE 80365 Base Model No Optional Designations ABCDEF Ordering Information Only CONFIGURATION DWG 80366 REV A F E D A C B Return To Contents AH 15 01 2 11 Ranflex Applicators ATEX...

Page 15: ...4963 05 8 T SERIES 1 8mm 80240 00 80239 18 74963 05 9 ROUND SPRAY 79962 00 80400 00 74963 05 A Dash No A Description ATOMIZATION TABLE OF A DASHES R S T 1 2 FINGER TRIGGER 80211 00 2 4 FINGER TRIGGER...

Page 16: ...21 80302 00 9 QD AIR HOSE 30m 79727 31 80302 00 F Dash No F Description AIR HOSE TABLE OF F DASHES Z Y 0 NO FLUID HOSE 1 FLUID HOSE 10m 80303 10 2 FLUID HOSE 15m 80303 15 3 FLUID HOSE 20m 80303 20 4...

Page 17: ...ng normal operating conditions to cause ignition of specific hazardous materials in their most easily ignited concentrations in air As the applicator electrode approaches ground applicatorcircuitrycau...

Page 18: ...20m and 30m Operating Voltage 45kV DC maximum Current Output 140 microamperes maximum Paint Resistance 1 MW to Part Sprayability Determine sprayability of part to be coated using 76652 Test Equipment...

Page 19: ...m 20m and 30m Operating Voltage 65kV DC maximum Current Output 120 microamperes maximum Paint Resistance 1 MW to Part Sprayability Determine sprayability of part to be coated using 76652 Test Equipmen...

Page 20: ...Fluid Adjustment 6 Air Hose No Description RANSFLEX SOLVENTBORNE ELECTROSTATIC SPRAY APPLICATOR 80345 80365 No Description 7 Exhaust Air Hose 8 Fluid Hose 9 Voltage On Off Switch 10 Trigger 11 Compen...

Page 21: ...with Pressure Gauge 4 Air Water Separator 5 Main Air Supply Line No Description RANSFLEX SOLVENTBORNE TYPICAL INSTALLATION No Description 6 Fluid Supply Grounded 7 Fluid Regulator 8 Air Hose 79727 XX...

Page 22: ...fit the fluidfittingsizeengineeredintotheapplicator Thishose is available from your authorized Ransburg distributor Availablehoselengthsarelistedin Accessories inthe Parts Identification section of t...

Page 23: ...the solvent supply with the main supply air to the applicator When solvent is On main supply air to the applicator is Off Interlocks are user supplied The solvent supply must be interlocked with appli...

Page 24: ...ed into must be grounded to true earth ground 5 Re connect air supply 1 Fluid Supply 2 Flow Regulator 6 9 bar 100psig Max 1 2 OR OR 6 Adjust air pressure 7 Position air cap to achieve pattern directio...

Page 25: ...1 60 20 m 4 1 60 3 9 56 15 m 4 0 59 3 7 54 10 m 3 8 55 3 6 52 10 Turn on voltage and trigger applicator Green light should be on Horns Horizontal 11 Adjust fluid pressure and air pressure as required...

Page 26: ...4 Adjust fluid flow NOTE The compensation valve adjustment is used to adjust fan and atomization pressure at the same time when the pressure to run the turbine is higher than the atomization fan press...

Page 27: ...owingchartsshowthenozzles and air caps available for the Ransflex Nozzles from previous Ransburg design are not compatable with the Ransflex design Use of these nozzles could cause equipment malfuncti...

Page 28: ...XX Nozzle Part Number For Use With Air Cap P N Color Nozzle Opening To identify the nozzle each is engraved with the air cap it must be paired up with 80464 14 80265 00 Tan 1 4 mm 80464 18 80265 00 T...

Page 29: ...zzle Part Number For Use With Air Cap P N Color Nozzle Opening 80239 12 80240 00 Red 1 2 mm 80239 14 80240 00 Grey 1 4 mm 80239 18 80240 00 Green 1 8 mm 80240 00 80239 XX T SERIES Nozzle Part Number F...

Page 30: ...18 1 8 070 250 Air Spray 280 11 0 76 3 0 79809 03 White C 31 80231 00 Nozzle Orfice ID mm in Fluid Delivery ml min Spray Type Pattern Length mm in Pressure Reducer 80239 12 1 2 047 250 LVMP 330 13 0 7...

Page 31: ...ts should be thoroughly packed with dielectric grease LSCH0009 00 leaving NO air space or voids when assembling All O Rings PTFE o rings do not need lubrication Needle Shaft Assembly Packing Tube Casc...

Page 32: ...ly Check air hose resistance If resistance is greater than 5 MW the hose should be replaced Check that atomizer assembly is clean and undamaged 5 MW NOTE Standard electrode is snap back spray wire ele...

Page 33: ...e seats on O ring and then 1 8 additional turn W A R N I N G Prior to removing the fluid nozzle all pres sure from the system must be relieved 2 Clean and replace as necessary 3 Install in reverse ord...

Page 34: ...and rocking it side to side to remove 3 Replace cascade as necessary 4 Apply LSCH 0009 grease to end of cascade CAUTION Do not pull with excessive force or twist wires This could damage casscade conne...

Page 35: ...non polar solvent Inspect for any discolored areas Replace parts as required 6 Prior to installation apply dielectric grease inside packing tube completely full 7 Insert 4 parts on front of shaft 8 I...

Page 36: ...ore fluid adjustment 13 Tighten jam nuts Re Install Needle Shaft Into Barrel 1 Install needle shaft into barrel with die electric grease 2 Tighten packing using wrench Pull back and forth on the needl...

Page 37: ...Re Install Barrel 1 Install barrel over cascade 2 Tighten barrel screws 3 Re install fluid tube 4 Re install trigger Return To Contents AH 15 01 2 34 Ranflex Applicators MAINTENANCE...

Page 38: ...10mm wrench 3 Remove rear cover and cartridge with 15mm wrench 4 Disconnect motor connector from handle wire harness connector Motor Removal 1 Remove light pipe 2 Remove screw and retainer 3 Remove m...

Page 39: ...id valve cartridge if parts are being changed 6 Push on edges to remove fluid valve cartridge Re assembly 1 Install porting block on motor Align screw heads into porting recess 2 Align motor slots wit...

Page 40: ...Install gasket and re connect motor connector to handle harness connector 8 Push rear cover assembly into handle and tighten cartridge 9 Install fan air valve cartridge NOTE This gasket should be rep...

Page 41: ...and packing 5 Insert air valve and spring 6 Tighten packing nut till light drag is felt on the shaft while moving it back and forth 7 Install rear cover assembly 8 Install trigger Fluid Bracket Remov...

Page 42: ...nstall air fitting 6 Tighten fluid nut Gun Wrench Functions 80353 00 1 Adjust packings 2 Remove nozzles For C T Series For V Series 3 Remove bracket gasket and o ring Return To Contents AH 15 01 2 39...

Page 43: ...4 Air fiting 5 Remove rear cartridge 3 Remove lower fluid nut Return To Contents AH 15 01 2 40 Ranflex Applicators MAINTENANCE...

Page 44: ...nozzle is properly tightened Ensure air before fluid is properly adjusted Spray Performance On Off lever in wrong position Low pressure No ground connection Cascade not functioning Failed motor functi...

Page 45: ...ES 1 2mm 80231 00 80230 12 79809 03 WHITE 4 C SERIES 1 4mm 80231 00 80230 14 79809 03 WHITE 5 C SERIES 1 8mm 80231 00 80230 18 79809 03 WHITE 6 T SERIES 1 2mm 80240 00 80239 12 74963 05 BLACK 7 T SERI...

Page 46: ...1 7 QD AIR HOSE 15m 80302 00 79727 16 8 QD AIR HOSE 20m 80302 00 79727 21 9 QD AIR HOSE 30m 80302 00 79727 31 0 NO FLUID HOSE 1 FLUID HOSE 10m 80303 10 2 FLUID HOSE 15m 80303 15 3 FLUID HOSE 20m 80303...

Page 47: ...C SERIES 1 2mm 80231 00 80230 12 79809 03 WHITE 4 C SERIES 1 4mm 80231 00 80230 14 79809 03 WHITE 5 C SERIES 1 8mm 80231 00 80230 18 79809 03 WHITE 6 T SERIES 1 2mm 80240 00 80239 12 74963 05 BLACK 7...

Page 48: ...1 7 QD AIR HOSE 15m 80302 00 79727 16 8 QD AIR HOSE 20m 80302 00 79727 21 9 QD AIR HOSE 30m 80302 00 79727 31 0 NO FLUID HOSE 1 FLUID HOSE 10m 80303 10 2 FLUID HOSE 15m 80303 15 3 FLUID HOSE 20m 80303...

Page 49: ...G RING 80377 00 Qty Part No 1 80377 00 NUT RETAINING O RING ASSEMBLY CONTAINS ALL PARTS 1 2 LSOR0005 17 O RING ENCAPSULATED 1 Retaining Ring 80377 00 2 1 Return To Contents AH 15 01 2 46 Ranflex Appli...

Page 50: ...ASSEMBLY NEEDLE SHAFT 1 3 80242 00 NUT REAR JAM 1 4 80243 00 NUT FRONT JAM 1 5 80258 00 SPRING FLUID RETURN 1 6 80250 45 ASSEMBLY CASCADE RX 45 kV 1 Part No Item No Description RX 45kV BARREL ONLY Qt...

Page 51: ...HEVRON 1 5 80257 45 TUBE PACKING 1 6 80225 45 NEEDLE SHAFT ASSEMBLY 1 7 79001 06 O RING SOLVENT PROOF 1 8 78629 00 RETAINER NEEDLE SEAL REAR 1 9 10051 05 CUP SEAL SPRING LOADED 1 10 78630 00 SPACER SE...

Page 52: ...3 00 NUT FRONT JAM 1 5 80258 00 SPRING FLUID RETURN 1 6 80250 65 ASSEMBLY CASCADE RFX 65 kV 1 ITEMS FOR RFX 65KV UNIT Barrel and O Ring P N 80379 00 Item No Description RFX 65kV BARREL ONLY Qty Part N...

Page 53: ...CHEVRON 1 5 80257 65 TUBE PACKING 1 6 80225 65 NEEDLE SHAFT ASSEMBLY 1 7 79001 06 O RING SOLVENT PROOF 1 8 78629 00 RETAINER NEEDLE SEAL REAR 1 9 10051 05 CUP SEAL SPRING LOADED 1 10 78630 00 SPACER S...

Page 54: ...USTABLE FLUID CONTROL 2 80245 00 GASKET BARREL 1 3 EMF 201 04 NUT HEX NYLON 1 4 EMF 203 04 FERRULE FRONT 1 4 2 5 EMF 202 04 FERRULE BACK 1 4 2 6 80346 00 NUT CONNECTOR HOSE 1 7 80268 00 SCREW TRIGGER...

Page 55: ...SSEMBLY VALVE ADJUSTABLE FLUID CONTROL 1 80262 01 ASSEMBLY VALVE NON ADJUSTABLE FLUID CONTROL 1 5 80273 00 ASSEMBLY VALVE FAN AIR 1 6 80378 00 REAR COVER AND MOTOR ASSEMBLY 1 7 80232 00 GASKET REAR 1...

Page 56: ...ARREL HANDLE 2 3 80229 00 NUT RETAINING AIR VALVE 1 4 10051 05 CUP SEAL SPRING LOADED 1 1 80262 00 ASSEMBLY FLUID CARTRIDGE INCLUDES ALL PARTS BELOW 1 2 79001 08 O RING SOLVENT PROOF 3 Item No Descrip...

Page 57: ...OW 1 2 79001 16 O RING SOLVENT PROOF 1 1 80262 01 ASSEMBLY FLUID CARTRIDGE NON ADJUSTABLE 1 2 79001 08 O RING SOLVENT PROOF 3 Item No Description REAR CARTRIDGE ASSEMBLY 80262 01 Qty Part No Rear Cart...

Page 58: ...art No 1 1 80378 00 COVER REAR ASSEMBLY INCLUDES ALL PARTS BELOW 1 2 80213 00 PIPE LIGHT 1 3 80255 00 ASSEMBLY MOTOR 1 4 79775 00 BLOCK PORTING 1 5 7554 61 O RING SOLVENT RESISTANT 1 6 80275 00 SCREW...

Page 59: ...Description 80255 00 MOTOR ASSEMBLY Qty Part No 1 80255 00 ASSEMBLY MOTOR INCLUDES ALL PARTS BELOW 1 2 80217 00 COVER SUPPORT MOTOR 1 3 79796 00 SCREW MOTOR 3 Return To Contents AH 15 01 2 56 Ranflex...

Page 60: ...er Assembly Item No Description 80254 00 REAR COVER ASSEMBLY Qty Part No 1 80254 00 COVER REAR CONTAINS PARTS BELOW 1 2 80274 00 M4 X 7 SHCS 1 Return To Contents AH 15 01 2 57 Ranflex Applicators PART...

Page 61: ...its of 3 XX 14 18 80230 XX K3 C Series nozzles in kits of 3 XX 12 14 or 18 80239 XX K3 T Series nozzles in kits of 3 XX 12 14 or 18 80401 65 V Series Atonization Kit Contains 1 80265 00 Air Cap 2 8026...

Page 62: ...X Models 1 80245 00 Gasket Barrel 1 80265 00 Air Cap V Series 2 80231 00 Air Cap C Series 2 80240 00 Air Cap T Series 2 80377 00 Nut Retaining Air Nozzle 1 EMF 201 04 Nut Hex Nylon 2 EMF 202 04 Ferrul...

Page 63: ...rom date of purchase WRAPPING THE APPLICATOR IN PLASTIC SHRINK WRAP ETC WILL VOID THIS WARRANTY RANSBURG S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WO...

Page 64: ...SHOOTING GUIDE Page 41 7 Update ITEMS FOR RX table 1 Page 46 8 Add Retaining Ring page Page 47 9 Update Needle Shaft Assembly table Page 48 10 Update ITEMS FOR RFX table 1 Page 49 11 Update Needle Sha...

Page 65: ...without notice Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone...