Ransomes 933308G, Maintenance & Parts Manual

Page 1: ...6157 GB Rev A 05 2011 OPERATOR S MANUAL 4166158 MODELS 933308G 36 HYDRO Z CONTROL MID FS541V KAW SIDE DISCHARGE SELF PROPELLED WALK BEHIND MOWER 933309G 36 HYDRO Z CONTROL MID FS541V KAW REAR DISCHARGE SELF PROPELLED WALK BEHIND MOWER ...

Page 2: ...estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer defectos de nacimiento y otros daños en el proceso de reproducción humana L émission du moteur de ce matériel con tient des produits chimiques que l Etat de Californie considère être cancérigènes provoquer des défauts congénitaux et d autres dangers en matière de reproduc tion...

Page 3: ...e from Ransomes products You can trust Ransomes replacement parts because they are manufactured with the same high precision and quality as the original parts Ransomes designs and builds its equipment to serve many years in a safe and productive manner For longest life use this machine only as directed in the manuals keep it in good repair and follow safety warnings and instructions You ll always ...

Page 4: ...ll be considered the responsibility of the individual s or company designing and or making such changes Ransomes will vigorously pursue full indemnification and costs from any party responsibleforsuchunauthorizedpost manufacture modifications and or accessories should personal injury and or property damage result This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is invo...

Page 5: ...to pallet Remove 2 front shipping brackets and tighten front axle bolts 3 Remove wire ties B seccuring tires upper handle and rods Raise rear of machine and support at location C on jackstands Remove rear shipping brackets Keep nuts install drive wheels using the nuts removed from the shipping brackets Torque to 85 ft lbs NOTE One side of the wheel is dished deeper than the other On 36 units insta...

Page 6: ...upper holes F and also installing 2 3 8 16 X 1 bolts and 2 3 8 16 nylon lock nuts through holes E in the upper handle and one of the three hold available to give the desired handle height 5 Attach wire harness Place red wire A and white wire B into engine plug ins Place Plug in with blue and black wire C into clutch Place red wire D plug in wire E and F as shown ...

Page 7: ...e to check the throttle and choke setting are correct With the throttle in the high idle position the holes should be aligned as shown 8 Install 2 springs P and 2 3 8 16 nylon locknuts M from parts bag onto bolt F on each side of the machine Attach springs to bolts on neutral return brackets N as shown ASSEMBLY SET UP INSTRUCTIONS ...

Page 8: ...BLY SET UP INSTRUCTIONS 10 Cut and remove wire ties S from the control levers A Place the control levers in the neutral position in the control panel 11 Assemble tracking control rod assembly Run wing nut and jam nut all the way on the lower control rod Thread both the lower and upper rods 1 2 way into the turnbuckle ...

Page 9: ...ight hand control G secure secure with cotter pins H Adjust swivel L to align with pump arm K Secure with pin H ASSEMBLY SET UP INSTRUCTIONS 12 Attach swivel to bottom of control rod and thread on 2 in Install the left tracking control assembly W into the left hand control Z using pin U Adjust swivel X to align with pump arm Y Install pin U and tighten jam nut V ...

Page 10: ...own Adjust swivel to provide adequate braking when the brake control arm is engaged See adjustment section of this manual 16 Close bypass valves X by rotating clockwise until firmly seated 14 Insert threaded end of brake rod Q through the slot on the engine deck and attach the other end to the brake control arm R and secure in place with hairpin S as shown ...

Page 11: ...e engaging the cutterdeck run the engine for five minutes at full RPM This is recommended for new engine installation to permit complete engine lubrication prior to load Do not engage the cutterdeck at full throttle Set the throttle half way between the highest and lowest engine speed engage the PTO switch and increase the engine speed to full before cutting Do not use this machine without an appr...

Page 12: ...d spacers above or below wheel support bracket and replace the quick pin P 2 CUTTERDECK BLADE SPINDLES NOTE See MAINTENANCE section of the Setup Parts Maintenance manual for blade removal and replacement procedures 1 Remove belt cover 2 Remove nut N from the top of the cutter spindle bolt 3 Withdraw the cutterdeck spindle bolt from bottom complete with washer blade and spacers 4 Place the required...

Page 13: ...rns Loosen enough to allow easy movement of the rear of cutterdeck Allow deck to set down on blocks or if deck is being raised allow the front casters to sit on the floor 5 Reinstall upper deck mounting bolts C according to the chart for the cut height desired 6 Tighten all bolts and reinstall belt cover 7 Remove rear support and blocks under the deck 8 Your side discharge mower will give you the ...

Page 14: ...ts with grease 1 Caster wheel pivots 2 points 2 Neutral eccentric pin 2 points 3 Idler pivot bearings a Engine to cutterdeck belt tensioner b Cutterdeck belt tensioner c Hydro drive belt tensioner NOTE The spindles used on these machines use a superior sealed bearing which does not require relubrication ...

Page 15: ...ll the crankcase with fresh oil to the full mark Do not overfill See engine manual for oil specifications DAILY 1 Check oil level with the dipstick 2 If oil is needed add fresh oil of proper viscosity and grade See engine manual for oil specifications Do not overfill 3 Replace dipstick before starting engine PERIODIC OIL CHANGES 1 See engine manual for oil and filter change inter vals after the br...

Page 16: ...oosen clamps X to remove air cleaner assem bly 3 Remove and wash precleaner V with kerosene or liquid detergent and water 4 Wrap precleaner V in a cloth and squeeze to remove excess cleaning agent 5 Saturate precleaner V with new engine oil and squeeze to remove excess oil Every 100 hours more often under very dusty or dirty conditions check the paper cartridge Z Clean by tapping gently Do not was...

Page 17: ...rating conditions are indicated if the plug has a light grey or tan deposit A white blistered coat ing may indicate overheating A black coating usually means an over rich fuel mixture caused by a clogged air cleaner or improper carburetor adjustment Do not sandblast wire brush or otherwise try to clean a dirty plug Best results are obtained with a new plug See engine manufacturers manual for prope...

Page 18: ...16 EC Hydro Midsize NOTE CHANGE ENGINE OIL AND FILTER AFTER FIRST 5 HOURS OF OPERATION Consult the manufacturer s manual for your engine for further information and instructions SERVICE CHART ...

Page 19: ..._______________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ _________...

Page 20: ... rotate adjust brakes as follows TO ADJUST 1 Remove the hairpin cotter A from the brake rod at the brake lever C as shown 2 Slide the brake rod out of the brake lever and turn the rod in or out of the brake swivel B as needed NOTE The brake should initially be adjusted so that the brake rod extends through swivel B 32mm as shown If more brake pressure is required adjust as necessary 3 Reassemble b...

Page 21: ...haft Start the engine and run at low speed Turn eccentric shaft T to raise or lower the point at which the follower bearing is held in the center of the V until the wheels stop turning Tighten the eccentric shaft bolt Increase the throttle setting and check the adjustment Readjust if necessary Shut the engine off before proceeding to Step 2 STEP 2 Adjust Control Rods First adjust neutral as outlin...

Page 22: ...on G into appropriate hole in lower handle and tighten Readjust control rods and swivels and reinstall Readjust parking brake and rod ADJUSTMENTS TRACKING ADJUSTMENT TURNBUCKLE The tracking adjustment turnbuckle provides tracking control to correct for any hydraulic circuit or linkage differences from one side to the other To correct tracking 1 Loosen wing nut X 2 Rotate the tracking adjustment tu...

Page 23: ... of unit so that drive tires are off the ground Support the unit with jack stands 3 Remove wheel lug nuts and wheels Reattach wheels with the tires rotated so the wheel offset is the opposite of when they were previously installed Install and tighten lug nuts until they are snug 4 Lower machine off of the jack stands and torque wheel lug nuts to 85 ft lbs TIRE PRESSURE ADJUSTMENT Tire pressures sh...

Page 24: ...tch 2 Disconnect the clutch wire harness 3 Unbolt clutch bracket from clutch and rotate the clutch to allow enough clearance to remove the clutch bracket 4 Rotate idler arm using a 3 8 ratchet or breaker bar inserted into the square hole in the idler arm 5 Remove pump drive belt 6 Replace by following steps in reverse order PTO BELT 1 Rotate idler arm using a 3 8 ratchet or breaker bar and remove ...

Page 25: ...23 EC Hydro Midsize BELT REPLACEMENT PARTS SECTION ...

Page 26: ...24 EC Hydro Midsize FIGURE 1 UPPER ENGINE DECK ASSY ...

Page 27: ...X1X12 4 13 64006 03 LOCKWSHR HELICAL 3 8 4 14 64205 018 BLT MET M8 1 25 X 15 1 15 64229 02 LOCKNUT NYLON 5 16 18 4 16 2306127 S HYD RESEVOIR W LABS 1 17 64123 15 BLT HEX 3 8 16X3 4 4 18 4164391 7 HANDLE LOWER Z CNTRL 1 19 64018 9 BLT CRG 5 16 18 X 3 4 4 20 88042 03 CLAMP HOSE 5 8 2 21 64215 04 RIVET POP IFI 42 7 22 4166788 COVER MUFFLER TOP 1 23 4163016 VALVE FUEL 1 24 4162989 01 HOSE FUEL 1 25 41...

Page 28: ...26 EC Hydro Midsize FIGURE 2 LOWER ENGINE DECK ASSY CLUTCH ...

Page 29: ... X 1 3 4 1 20 64141 4 NUT WLF 3 8 16 3 21 64123 16 BLT HEX 3 8 16X1 1 4 4 22 64268 03 NUT FLG NYL LK 3 8 16 4 23 64123 155 BLT HEX 7 16 20 X 3 1 24 64006 06 LOCKWSHR HELICAL 7 1 1 25 64123 54 BOLT 5 16 18X3 4 HEX 2 26 64163 55 WSHR 328ID X 75DX14GA 2 27 64229 02 LOCKNUT NYLON 5 16 18 2 28 64164 12 1 4X1 4X1 SQ END KEY 1 29 64123 75 BOLT 3 8 16X3 HEX 2 30 2720949 ASSY CLUTCH WIRE 1 31 4163316 PUMP ...

Page 30: ...28 EC Hydro Midsize FIGURE 3 DRIVE WHEELS ...

Page 31: ...NG HYDRO 1 2 2721620 WLDMT HUB 2 3 2721956 ASSY WHEEL 16 X 7 50 X 8 2 2721956 01 TIRE 16X7 50X8 MLTI TRC 1 2721956 02 WHEEL W DUAL VALVES 1 4 64267 01 NUT HEX FLANGED 1 2 20 8 5 64025 06 NUT HEX 3 4 16 2A 2 6 2308051 MOTOR WHEEL ROSS MF 2 7 64141 13 NUT WLF 1 2 13 8 8 64164 28 KEY WOODRUFF 2 9 64123 72 BLT HEX 1 2 13X2 1 2 8 ...

Page 32: ...30 EC Hydro Midsize FIGURE 4 PARKING BRAKE ...

Page 33: ... 1 6 2188131 SPRING EXTENSION 1 7 64163 17 25 64 X 2 X 11GA WASHR 1 8 64171 2 WAVE WASHER 1 9 4131072 7 PLATE BRK SHFT RETNR 2 10 64123 50 BOLT HEX 3 8 16X1 3 11 64123 16 BLT HEX 3 8 16X1 1 4 1 12 38404 01 GRIP CONTROL LEVER 1 13 4116495 7 LEVER BRAKE ARM 1 14 64229 03 LOCKNUT NYLON 3 8 16 5 15 4135058 ROD BRAKE 1 16 4160281 TUBE DOCUMENT 1 17 38061A CAP DOCUMENT TUBE 1 18 64262 003 BLT BLT FLG HD...

Page 34: ...32 EC Hydro Midsize FIGURE 5 START UPPER HANDLE ...

Page 35: ... HYDRO 1 16 64141 4 NUT WLF 3 8 16 4 17 64123 70 BOLT HEX 3 8 16X1 1 2 2 18 64123 50 BOLT HEX 3 8 16X1 2 19 4114727 KNOB SPEED CONTROL 1 20 64215 05 RIVET POP IFI 64 5 21 2308066 WSHR FRICTION 2 22 4116405 7 WLDMT SPEED CONTROL 1 23 128010 SWITCH ENGINE STOP 1 24 2721505 SWITCH PTO 1 25 4116374 BAR HYDRO CONTROL 2 26 4116404 WLDMT RH CNTRL HYDRO 1 27 4116403 WLDMT LH CNTRL HYDRO 1 28 4116953 7 PLA...

Page 36: ...34 EC Hydro Midsize FIGURE 6 TRACTION CONTROLS ...

Page 37: ...2 13 2303058 SHAFT ECCENTRIC HEX 2 14 64163 06 WASHER 2 15 2308076 02 BEARING PLASTIC 2 16 64144 16 RING CLIP 75X 062 2 17 85010N ZERK 1 4 28 STR SLFTHRD 2 18 2228065 DAMPENER 2 19 64123 56 BLT HEX 5 16 18X2 2 20 38372 BEARING BALL 4 21 64163 02 WSHR 321X 593X11GA 2 22 4114742 7 WLDMT RH PUMP CNTRL 1 23 4114745 7 WLDMT LH PUMP CNTRL 1 24 64229 02 NUT NYLON LOCK 5 16 18 4 25 64192 04 SET SCREW SQ 5...

Page 38: ...36 EC Hydro Midsize FIGURE 7 ELECTRIC START BATTERY ...

Page 39: ...4 HEX 2 6 112386 BOOT BATTERY TERM POS 1 7 BATTERY 1 OBTAIN LOCALLY 8 108061 16 CABLE BTTRY 31 5 BLACK 1 9 64025 02 NUT HEX 5 16 18 2 10 4115331 S TRAY BATTERY 1 11 2722227 03 CABLE BTTRY W CONDUIT 1 12 2722202 7 SUPPORT BATT TRAY 2 13 64197 016 BLT TDFM 3 8 16X1 2 8 14 123026 ROD BATTERY HLD DWN 1 15 38665 SOLENOID 1 16 64152 23 1 4 20X3 8 LG SP SCREW 2 17 108061 15 CABLE BATTERY 6 5 RED 1 18 641...

Page 40: ...38 EC Hydro Midsize FIGURE 8 HYDRAULICS ...

Page 41: ... 16 X 3 8 ST 2 8 69216 7 CAP RESERVOIR 1 9 64123 60 BOLT 1 4 20X2 HEX 2 10 64229 01 LOCKNUT NYLON 1 4 20 2 11 2306127 S HYD RESER W LABS 1 12 2308051 MOTOR WHEEL ROSS 2 13 2692300 01 HOSE 1 2 37 ORB X 18 5 LG 2 14 2692300 02 HOSE 1 2 37 ORB X 18 5 LG 2 15 4163317 PUMP HYDRO RH 1 SEE FIG 16 FOR PARTS BREAKDOWN 16 4163316 PUMP HYDRO LH 1 SEE FIG 16 FOR PARTS BREAKDOWN 69053 05 IS A SERVICEABLE LENGT...

Page 42: ...40 EC Hydro Midsize FIGURE 9 DECALS ...

Page 43: ...L 1 2 2000672 LABEL PARKING BRAKE 1 3 4120215 LABEL SPEED CONTROL 1 4 2000664 LABEL HYDRAULIC MS EEC 1 5 2000650 LABEL IMPORTANT 1 6 4166105 LABEL Z CONTROL 1 7 2000655 LABEL READOPERATORSEEC 1 8 2000760 LABEL DANGER WARNING 1 9 2000638 LABEL ROT PRTS B WSHR 2 LOCATED UNDER BELT COVER 10 4165666 LABEL MIDSIZE PATENT 1 ...

Page 44: ...42 EC Hydro Midsize FIGURE 10 WIRE DIAGRAM ELECTRIC START ...

Page 45: ...NC DBL POLE 2 6 148082 20 FUSE 20 AMP 2 7 2721505 SWITCH PTO 1 8 4166693 HARNESS HYDRO ES 1 INCLUDES QTY OF 2 OF ITEM 6 9 38665 SOLENOID STARTER 1 10 108061 15 CABLE BATTERY 6 5 RED 1 FROM STARTER SOLENOID TO STARTER 11 2722227 03 CABLE BTTRY W CONDUIT 1 FROM POSITIVE BATTERY TERMINAL TO STARTER SOLENOID 12 108061 16 CABLE BTTRY 31 5 BLACK 1 FROM NEGATIVE BATTERY TERMINAL TO ENGINE BLOCK NOT ILLUS...

Page 46: ...44 EC Hydro Midsize FIGURE 11 WIRING SCHEMATIC ELECTRIC START ...

Page 47: ...45 EC Hydro Midsize THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 48: ...46 EC Hydro Midsize FIGURE 12 CUTTERDECK MOUNTING ...

Page 49: ...47 EC Hydro Midsize ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY FIGURE 11 CUTTERDECK MOUNTING 1 64263 018 BLT FLG HD M12 1 75 X 30 4 2 64246 04 NUT WHIZ M12 1 75 4 ...

Page 50: ...48 EC Hydro Midsize FIGURE 13 HYROGEAR PUMP ...

Page 51: ...IT 1 19 50315 BALL BEARING 17 X 40 X 12 1 20 51161 LIP SEAL 17 x 40 x 12 1 21 50951 SPACER 1 22 50329 RETAINING RING 1 25 70331 38345 12 CYLINDER BLOCK KIT 1 70723 4163316 03 CYLINDER BLOCK KIT 1 29 2003014 BLOCK SPRING 1 30 2003017 BLOCK THRUST WASHER 1 31 51246 2721615 09 VALVE PLATE 1 32 2003087 2721615 10 SWASHPLATE 1 34 50551 2721615 11 BALL THRUST BEARING 1 37 2003005 2721615 12 TRUNNION ARM...

Page 52: ...50 EC Hydro Midsize FIGURE 14 36 EC SIDE DISCHARGE DECK ...

Page 53: ...165130 7 BRKT CHUTE SUPPORT EC 1 25 4127209 S 36 DECK SD W LABS EC 1 26 4135265 PULLEY V IDLER 1 27 64006 05 LOCKWSHR HELICAL 1 2 1 28 64018 3 BOLT 3 8 16X1 CARRIAGE 1 29 64025 16 NUT HEX 5 8 18 2 30 64123 05 BLT HEX 1 2 20X1 1 2 1 31 64123 173 BLT HEX 3 8 16X4 1 2 1 32 64123 50 BOLT HEX 3 8 16X1 5 33 64123 88 BOLT 3 8 16X2 3 4 HEX 1 34 64262 010 BLT FLG HD 3 8 16 X 3 4 8 35 64268 03 NUT FL NYLON ...

Page 54: ...52 EC Hydro Midsize FIGURE 15 36 EC REAR DICHARGE DECK ...

Page 55: ...X1 1 2 1 19 38219 SPRING TENSION 1 20 4114377 2 COVER BELT 36RD 1 21 64268 03 NUT FL NYLON LOCK 3 8 16 2 22 64123 15 BLT HEX 3 8 16X3 4 2 23 2722543 02 BLADE 18 00 ELIMINATOR 2 OPTIONAL 24 108074 17 S CHANNEL FLEX TRIM 27 1 108074 17 IS A SERVICBLE LENGTH OF 38 6 25 64123 88 BLT HEX HP 3 8 16X2 3 4 1 26 4114466 2 DEFLECTOR 36RD 1 27 4114464 ROD HINGE 36RD 1 28 4114476 2 RETAINER FLAP 1 29 4114465 ...

Page 56: ...54 EC Hydro Midsize FIGURE 16 BAFFLES ...

Page 57: ...Y FIGURE 16 BAFFLES 1 64018 2 BLT CRG 1 4 20X3 4 2 2 64018 3 BLT CRG 3 8 16X1 1 3 64123 50 BOLT HEX 3 8 16X1 5 4 4134343 7 BAFFLE RIGHT FRONT 1 5 64229 01 LOCKNUT 1 4 20 NYLON 2 6 64268 03 NUT FL NYLON LOCK 3 8 16 6 7 4115864 7 BAFFLE DISCHARGE 1 8 4147035 7 BAFFLE FRONT DECK 1 ...

Page 58: ...56 EC Hydro Midsize FIGURE 17 CASTER ASSY ...

Page 59: ...SHING FLANGED 2 5 2306029 S CASTER SUPPORT 1 INCLUDES ITEMS 4 6 QTYs LISTED 6 85010N ZERK GREASE FITTING 1 7 64163 84 WSHR 1 015 X 1 75 X 125 1 8 2721484 7 WLDMT CASTER YOKE 1 9 64229 05 LOCKNUT NYLON 1 2 13 1 10 64123 166 BLT HEX 1 2 13X5 1 2 1 11 4165543 WHEEL ASSY 9X3 5 4NOFLAT 1 CONTAINS ITEM 15 12 64141 1 NUT WLF 5 16 24 4 13 2722230 04 SPANNER 1 14 64123 01 BLT HEX 5 16 24X3 4 4 15 2722682 B...

Page 60: ...58 EC Hydro Midsize FIGURE 18 SPINDLE ASSEMBLY ...

Page 61: ... 1 38348 01 BEARING SPINDLE SEALED 2 2 33179 02 SPINDLE SHORT 1 USED IN ITEM 8 3 33179 01 SPINDLE LONG 1 USED IN ITEM 7 4 2721096 HOUSING SPINDLE 6 HOLE 1 5 64144 38 SNAP RING 1 6 38315 NUT SPINDLE 1 7 2721097 ASSY SPINDLE LONG 1 INCLUDES ITEMS 1 3 4 6 8 2721323 ASSY SPINDLE SHORT 1 INCLUDES ITEMS 1 2 4 6 ...

Page 62: ...60 EC Hydro Midsize FIGURE 19 WEIGHTS REAR DISCHARGE SIDE DISCHARGE ...

Page 63: ...EX QTY 2 USED ON SIDE DISCHARGE QTY 3 USED ON REAR DISCHARGE 2 64268 03 NUT FLG LOCK 3 8 1 QTY 2 USED ON SIDE DISCHARGE QTY 3 USED ON REAR DISCHARGE 3 4163960 7 COVER 36 SD WEIGHT 6 USED ON SIDE DISCHARGE ONLY 4165716 7 COVER 36 RD WEIGHT 4 USED ON REAR DISCHARGE ONLY 4 64163 31 WASHER 25 64X1X12 3 USED ON REAR DISCHARGE ONLY ...

Page 64: ...Ransomes Jacobsen Limited Ransomes Way Ipswich England IP3 9TT ...