Ransomes Sport 200, Safety And Operation/Maintenance And Parts Manual

Page 1: ...ING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before...

Page 2: ...2004 Ransomes Jacobsen Limited All Rights Reserved...

Page 3: ...TY INSTRUCTIONS 4 3 1 OPERATINGINSTRUCTIONS 4 3 2 SAFETY SIGNS 4 3 3 STARTINGTHE ENGINE 4 3 4 DRIVING THE MACHINE 4 3 5 TRANSPORTING 4 3 6 LEAVING THE DRIVING POSITION 5 3 7 SLOPES 5 3 8 BLOCKED CUTTI...

Page 4: ...nce with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements of the intendeduse Before attempting to operate this...

Page 5: ...gine coolant 4 Oils Disassemble the structure of the machine referring to the technical manuals where appropriate Special attention should be made for dealing with stored energy within pressurised ele...

Page 6: ...Highway Code both on and off the roads Keep alert and aware at all times Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than grass Remembe...

Page 7: ...t to get hands and feet trapped when rotating cylinders Make sure that other people are not touching any cutting units as rotation of one cylinder can cause the others to rotate To reduce the fire haz...

Page 8: ...ed WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous sit...

Page 9: ...loatinghead Standardblade 12 7mm 35 7mm Thinblade 9mm 32mm MAGNA 250 AND SPORT 200 HEIGHTOFCUTADJUSTMENT Adjustable screw system on rear roll MAGNA 250 SPORT200 Fixed front roll SPORT 200 Floating Hea...

Page 10: ...s e i r e S n o i t p i r c s e D 1 5 7 B A M L F A t n e m t s u j d A t u C n o l e e h w d n a H C O H r e n n a p S d a e H d e x i F e f i n K 6 0 5 2 a n g a M 2 5 7 B A M L G A t n e m t s u j...

Page 11: ...F e f i n K 4 0 0 2 t r o p S 6 4 5 B A M L M W t n e m t s u j d A r e n n a p S l l o R e l b a s o p s i D d a e H d e x i F e f i n K 4 0 0 2 t r o p S 8 4 5 B A M L N W t n e m t s u j d A r e n...

Page 12: ...P s e i r e S n o i t p i r c s e D 1 5 7 B A M L F A t n e m t s u j d A t u C n o l e e h w d n a H C O H r e n n a p S d a e H d e x i F e f i n K 6 0 5 2 a n g a M 2 5 7 B A M L G A t n e m t s u...

Page 13: ...t M rke Merkki Marca Ransomes Conforms to the Harmonised standard Est conforme la norme Voldoet aan de Standaard Mit der Norm E conforme allo standard Overholder den standard verst mmer med den standa...

Page 14: ...GB 12 RANSOMES SPORT 200 MAGNA 250 CUTTING UNITS SAFETY OPERATORS MAINTENANCE PARTS MANUAL A 009034940Cation rotating blades 5 DECALS A...

Page 15: ...ERATINGTHEUNIT Read the Safety Instructions Operating the unit is described in the power unit operating instruction book Fitting the unit to the machine is described in the power unit operating instru...

Page 16: ...00hours Lower all cutting units onto level ground Before leaving the driving position stop the engine and make sure all moving parts are stationary Apply brakes and disengage all drives remove the sta...

Page 17: ...ulley diameter for that cross section on the inside approximately 60mm for 8mm pitch Backside bending should be limited to two times the insidepermissiblediameter Undernocircumstances should the belt...

Page 18: ...d 3 75mm 5 32in for floating headunits Theseindicatorsaresetatthefactoryand when the pointer is set the same at each end of the roll the roll will be parallel with the bottom blade If due to any reaso...

Page 19: ...g clamping bolts 3 Rotate the eccentric nut to give the desired parallelism of the roll to the bottom blade 4 While still holding the eccentric nut from rotating tighten the the roll bearing housing c...

Page 20: ...e cylinder contacts the bottom blade 4 Finally the first end of the cylinder should be adjusted down again so that it just contacts the bottomblade 5 Re tighten the cylinder bearing housing clamp bolt...

Page 21: ...cleaned down to removeallaccumulationsofgrassclippingsanddebris b Turnthecuttingcylinderstocleanthecuttingedges c Apply a little oil with a brush to the spiral cutters to preventrusting d Slowly turn...

Page 22: ...tent attributable to misuse lack of reasonable care or ordinary wear and tear or to the fitting of spares replacements or extra components which are not supplied or approved by us for the purpose The...

Page 23: ...possible to illustrate every item With certain items purchased from outside suppliers some component parts may not be available from Ransomes and may need to be specially ordered from the supplier e g...

Page 24: ......

Page 25: ...NG HOUSINGS 15 CYLINDER ADJUSTER BEARING HOUSINGS 17 BELT DRIVE ASSEMBLY 19 DIRECT DRIVE MOTOR WITH CARDAN SHAFT 21 DIRECT DRIVE MOTOR BI DIRECTIONAL WITH SPLINED SHAFT 23 REAR ROLL ASSEMBLY ADJUSTERS...

Page 26: ...Parts 2 RANSOMES SPORT 200 MAGNA 250...

Page 27: ...4 9 A299306 LUBRICATOR 1 10 MBC8985 SKID 2 11 A907207 WASHER 6 12 450014 BOLT M8 X 30 6 13 450378 STIFFNUT M8 6 14 MBE2649 BAR 1 220 M28 PARKWAY 225 MOTOR350DMK5 COMMANDER 3520 15 A110396 SCREW M8 X...

Page 28: ...Parts 4 RANSOMES SPORT 200 MAGNA 250...

Page 29: ...IGHWAY2130 26 A230021 SEAL RING 2 220 M28 MOTOR 350D MK5 PARKWAY 225 26 A230013 SEAL RING 2 COMMANDER3500DX 3510 3520 TG3400 4650 PARKWAY2250 PARKWAY2250 HIGHWAY2130 27 A205902 BEARING 2 220 M28 MOTOR...

Page 30: ...Parts 6 RANSOMES SPORT 200 MAGNA 250...

Page 31: ...K 1 COMMANDER3500DX 3510 7 MBF1466 CYLINDER4K 1 HIGHWAY2130 PARKWAY2250 COMMANDER3520 7 MBF1264 CYLINDER6K 1 HIGHWAY2130 PARKWAY2250 COMMANDER3520 7 MBC8390B CYLINDER6K 1 220 M28 PARKWAY 225 MOTOR 350...

Page 32: ...Parts 8 RANSOMES SPORT 200 MAGNA 250...

Page 33: ...PARKWAY2250 PARKWAY2250 HIGHWAY2130 15 A230013 SEAL RING 2 220 M28 MOTOR 350D MK5 PARKWAY 225 15 A230021 SEAL RING 2 COMMANDER3500DX 3510 3520 TG3400 4650 PARKWAY2250 PARKWAY2250 HIGHWAY2130 16 A20590...

Page 34: ...Parts 10 RANSOMES SPORT 200 MAGNA 250...

Page 35: ...UT M8 6 38 A907207 WASHER 6 FLOATINGHEADMOUNTING 39 MBC9591 PIVOT BRACKET RH 1 40 MBC9592 PIVOT BRACKET LH 1 41 450479 SCREW M10 X 25 4 44 MBE0022 PIVOT BEARING 1 45 A219331 BUSH 2 46 A221321 O RING 2...

Page 36: ...Parts 12 RANSOMES SPORT 200 MAGNA 250...

Page 37: ...MBE0359 COLLAR 2 9 A292122 DISC SPRING 6 10 450380 STIFFNUTM12 4 11 450392 WASHER12MM 4 12 MBE1185 RINGCARRIER 2 220 M28 MOTOR 350D MK5 PARKWAY 225 12 MBE2231 RINGCARRIER 2 COMMANDER3500DX 3510 3520 T...

Page 38: ...Parts 14 RANSOMES SPORT 200 MAGNA 250...

Page 39: ...50 1 24 450377 STIFFNUT M6 1 LMSE116 ADJUSTER ASSEMBLY MAGNA 2 LMSE117 ADJUSTER ASSEMBLY SPORT 2 25 MBC9706B TRUNNION 1 26 MBC9699A ADJUSTING NUT 1 27 MBE0376 CAM RING 2 28 A207529 THRUST BEARING 1 2...

Page 40: ...Parts 16 RANSOMES SPORT 200 MAGNA 250...

Page 41: ...ENTREUNIT 46 MBF1418 CLAMPCOLLAR 2 47 A159421 WASHER 2 18 X 40 X 0 25 48 450380 NUTM12NYLOC 2 49 450402 WASHERM12 2 50 MBG3957 STUD ASSEMBLY 2 51 450325 NUTM10 2 52 A292083 DISC SPRING 8 53 MBF1413A T...

Page 42: ...Parts 18 RANSOMES SPORT 200 MAGNA 250...

Page 43: ...LLEY DRIVEN 1 8 A203604 BEARING 1 9 A170047 CIRCLIP 1 10 A171020 CIRCLIP 1 11 A492107 DRIVEBELT TOOTHED 1 12 MBE0190A PULLEY DRIVING 1 13 A800008 HYDRAULICMOTOR22CC REV 1 BI DIRECTIONAL 13 A809624 HYD...

Page 44: ...Parts 20 RANSOMES SPORT 200 MAGNA 250...

Page 45: ...RKS PARTNO Parts 21 NOTILLUSTRATED GB DIRECT DRIVE MOTOR WITH CARDAN SHAFT 1 A800020 HYDRAULICMOTOR 1 DANFOSS A230038 SEAL KIT 1 2 A800019 EXTERNALCARDANSHAFT 1 3 A221327 O RING 1 TO BRG HSG 1 4 A1104...

Page 46: ...Parts 22 RANSOMES SPORT 200 MAGNA 250...

Page 47: ...3 NOTILLUSTRATED GB DIRECT DRIVE MOTOR BI DIRECTIONAL WITH SPLINED SHAFT 1 A800604 HYDRAULICMOTOR ULTRA TOPDRAIN 1 A800651 HYDRAULICMOTOR ULTRA BOTTOMDRAIN A230110 SEAL KIT 1 2 2203039 STEP STUD 2 3 4...

Page 48: ...Parts 24 RANSOMES SPORT 200 MAGNA 250...

Page 49: ...A299301 LUBRICATOR 2 15 A221910 O RING 4 16 A221137 O RING 4 17 MBE1401A ROLLSUPPORTLH 1 18 MBE1402A ROLLSUPPRTRH 1 19 A903461 INDICATOR 2 20 450515 SCREW M4 X 8 2 21 450387 WASHER 4MM 2 22 MBC8156A...

Page 50: ...Parts 26 RANSOMES SPORT 200 MAGNA 250...

Page 51: ...325 NUTM10 6 65 MBB2579A SCREW 2 66 A292121 DISCSPRING 2 67 4119718 SKIDMOUNTINGASSEMBLY 2 M8MOUNTINGHOLES MBC8148 SKIDMOUNTINGASSEMBLY 2 M6MOUNTINGHOLES 68 MBB2587 BUSH 2 69 451761 TENSIONPIN12X24 4...

Page 52: ...Parts 28 RANSOMES SPORT 200 MAGNA 250...

Page 53: ...RKS PARTNO Parts 29 NOTILLUSTRATED GB 81 450412 S L WASHER M10 4 82 450325 NUTM10 4 83 MBB2580 ADJUSTER 2 84 450325 NUTM10 2 A1 MBF1693 SPINDLEADAPTER 2 FORROLLLMSE027WITH A2 MBF0855C OUTERPLATE 2 SPA...

Page 54: ...Parts 30 RANSOMES SPORT 200 MAGNA 250...

Page 55: ...A221910 ORING 4 13 MBE1372 WASHER 2 14 MBC8317A ECCENTRICNUT 1 15 450215 SCREW M10 X 30 3 16 450216 SCREW M10 X 35 1 17 450412 S L WASHER 10MM 4 18 450325 NUTM10 3 19 A291115 SPRING 2 20 MBF0349 RING...

Page 56: ...Parts 32 RANSOMES SPORT 200 MAGNA 250...

Page 57: ...6 ID X 6 SECT 2 12 MBC8160B NUT TRUNNION 2 13 MBC8568 COLLAR STOP 2 14 009146512 LOCKING WASHER NYLON 4 15 MBC8158B BRACKET 4 16 002921345 SPRG DISC 20 4 X 40 X 1 5 2 17 MBE1372 WSHR 12 5 X 26 15 X 3...

Page 58: ...Parts 34 RANSOMES SPORT 200 MAGNA 250...

Page 59: ...8 MBE1627 SPINDLE 1 9 MBE2673 COLLAR ASSY 16 10 A920038 BLADE 3 10 A110494 SCREW 3 10 A151010 WASHER 3 10 A141522 TENSION PIN 3 11 MBE2672 END COLLAR ASSY LH 1 12 MBE2671 END COLLAR ASSY RH 1 13 MBE11...

Page 60: ...Parts 36 RANSOMES SPORT 200 MAGNA 250...

Page 61: ...A150012 WASHER 12MM 4 12 MBE1185 RINGCARRIER 2 220 M28 PARKWAY 225 MOTOR 350D MK5 12 MBE2231 RINGCARRIER 2 COMMANDER3500DX 3510 13 A230013 SEAL RING 2 220 M28 PARKWAY 225 MOTOR 350D MK5 13 A230021 SE...

Page 62: ...Parts 38 RANSOMES SPORT 200 MAGNA 250...

Page 63: ...UTM12 2 11 A151012 S L WASHER 12MM 2 12 A221910 ORING 4 13 MBE1372 WASHER 2 14 MBC8317A ECCENTRICNUT 1 15 A110406 SCREW M10 X 30 3 16 A110407 SCREW M10 X 35 1 17 A151010 S L WASHER 10MM 4 18 A130010 N...

Page 64: ...Parts 40 RANSOMES SPORT 200 MAGNA 250...

Page 65: ...ULICMOTOR 1 1 N A BODY ASSEMBLY 1 1 N A DOWEL AND MATCHED 1 1 N A GEARS 1 2 N A FLANGE 1 3 N A COVER 1 4 BOLT 4 5 S L WASHER 4 A230018 SEAL KIT ITEM 6 14 1 FOR A800008 A230020 SEAL KIT ITEM 6 15 1 FOR...

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Page 68: ...our manufacturing locations A worldwide dealer network and factory trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable high quality product support Ransomes Jacobsen Limited...