Rapid Packaging IPG USA 2324-BB, Operations Manual & Parts List

Page 1: ...USA 2324 BB Serial Numbers TM430 XX X XXX UNIFORM SEMI AUTOMATIC CASE SEALER Rapid Packaging Inc 763 404 8900 info RapidPackaging com www RapidPackaging com...

Page 2: ...UDM10000 06 USA2324 BB Manual 2...

Page 3: ...TANT SAFEGUARDS 7 SPECIFICATIONS 10 Machine Dimensions 10 Machine Weight 10 Power Requirements 11 Operating Speed 11 Operating Conditions 12 Tape Specifications 12 Carton Specifications 12 SET UP PROC...

Page 4: ...und on the nameplate of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621 8410 x101 If you have a technical question that d...

Page 5: ...of the problem no later than five 5 calendar days after the warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace the...

Page 6: ...0 3 TOP TAPEHEAD BOX USM8087 BOTTOMCENTERINGGUIDE UAM0264 CONTROL BOX USM8082 2 USM8098 3 BOTTOMBELT DRIVE Figure1 Description The Intertape USA 2324 BB Bottom Belt Drive Carton Sealing Machine with H...

Page 7: ...knife used to cut the tape at the end of the tape application The HSD2000 Tape Heads are equipped with a Knife guard that covers the blade The Tape Heads should never be operated with the blade guard...

Page 8: ...ive belt The label warns the operators and service personnel of the pinch point at the in feed ends of the drive base Figure 4 The illustrated label shown in Figure 5 is located on the exit end of the...

Page 9: ...e side of the column This label provides convenient safety instruction for the operator and service personnel in the operation of the Intertape Carton Sealing Equipment Figure 6 Note Should any of the...

Page 10: ...UDM10000 06 USA2324 BB Manual 10 SPECIFICATIONS Machine Dimensions Figure 7 Machine Weight 630lbs 286 kg crated...

Page 11: ...order A twelve 12 foot standard three conductor power cord with plug is provided for 115V 60HZ 15 Amp service The receptacle providing this service must be properly grounded Before the machine is plug...

Page 12: ...3 inch 76 2 mm diameter core can be installed on the tape head Accommodates all Intertape brand film tape machine roll lengths The standard Application Leg Length of 2 5 inches 0 25 0 63 5 mm 6 3 mm 0...

Page 13: ...ional 26 24 The carton sealer can accommodate most cartons within the size ranges listed above However if the box length in direction of seal to box height ratio is 75 or less than several boxes shoul...

Page 14: ...as soon as possible Set Up The Carton Sealer must be installed on a near level ground Use the adjustable legs to ensure that the machine is level and firmly on the ground no rocking Adjust the leg he...

Page 15: ...entering rails from the machine You will find them on the pallet wrapped separately Please install them with the included screws as shown in figure 10 1 Hole Cover 2 M8 Screw 3 Guide Rail 4 Tube Seat...

Page 16: ...sembly and close against carton under moderate pressure DO NOT CRUSH CARTON 4 Lower the Top Tape Head Assembly until it rests on the carton and tighten the locking handle 5 Loosen the Top Compression...

Page 17: ...UDM10000 06 USA2324 BB Manual 17 Figure 11 Locking Handle Floating Tape Head Carton Compression Guide Lock Handle...

Page 18: ...ering guide shafts and compression guide shafts once a month with silicon based dry film lubricant This won t attract dust or lint from the surroundings Apply chain lube on the drive and centering gui...

Page 19: ...ned on and nothing happens 1 The starter overload or the circuit breaker is tripped 2 Machine is unplugged 1 Wait a few minutes for the thermal overload to reset or reset circuit breaker Check proper...

Page 20: ...ITEM NUMBER RECOMMENDED QTY BEARING PULLEY UPM0324 2 BELT DRV SAG12E 75MM X 2136LG UPM7468 2 FLANGED BEARING ID UPM0339 2 LINEAR BEARING 25MM SHAFT LM25UU 2 CONSTANT FORCE SPRING 33LBS UPM0740 3 WHEE...

Page 21: ...r Description Item Number Quantity Per Machine USA 2324 BB Feed Exit Table 16 4 M UM894T 1 or 2 Feed Exit Table 24 6 M UM998T 1 or 2 Feed Exit Table 36 9 M UM898T 1 or 2 Heavy Duty Casters UM841 1 set...

Page 22: ...22 APPENDIX A PARTS LISTS UM430TW...

Page 23: ...23 5 6 1 3 7 4 8 2 UM430TW...

Page 24: ...BASE USA2324 3 1 2 USM8098 BB DRIVE USA2324 3 1 3 USM8087 BOTTOM CENTRING GUIDE 1 4 USM0807 COLUMN 24 LEFT ASS Y 1 5 USM0806 COLUMN 24 RIGHT ASS Y 1 6 USM8100 TOP TH BOX USA2324 BB 1 7 USM0391 SINGLE...

Page 25: ...25 9 8 7 1 6 3 4 2 5 9 8 7 8 USM8096...

Page 26: ...AME 1 2 UPM7545 FRONT COVER RIGHT SIDE 3 1 3 UPM7544 FRONT COVER LEFT SIDE 3 1 4 UPM7542 REAR COVER RIGHT SIDE 3 1 5 UPM7543 REAR COVER LEFT SIDE 3 1 6 UAM0275 LEG ASSEMBLY METRIC 4 7 UF3637 HNR M6 1...

Page 27: ...27 3 7 8 9 10 2 1 5 6 4 UAM0275...

Page 28: ...DMENT 1 2 UPM7641 LEG ADJ USTMENT 1 3 UPM7642 LEG FRICTION PLATE 1 4 UF4231 FW M12 2 5 UF6393 HHCSM12 1 75 x 35mm 2 6 UF4229 CARRIAGEBOLT M10 1 5 x 20 4 7 UF4230 L W ZINC M12 2 8 UF3680 FW M10 4 9 UF6...

Page 29: ...29 4 6 19 21 16 22 25 23 9 13 16 1 7 23 8 14 20 15 12 3 10 21 16 22 21 18 11 24 17 2 5 26 28 27 USM8098...

Page 30: ...PROCKET 40B12 22MM 7MM K W 1 12 UPM7519 SPROCKET 40B12 19MM 5MM K W 1 13 UPM7516 MOTOR LI MING 1 2HP 1 20RAT 1 14 UPM4421 CHAIN 40 37 PITCH C L O L 1 15 UF1191 FHCS M10 1 5 x 25 1 16 UF6371 LW M10 14...

Page 31: ...31 24 23 18 1 25 2 17 21 16 15 1 29 7 9 13 9 14 10 20 5 8 11 28 27 26 3 4 6 22 19 12 UAM0339...

Page 32: ...HL 750B 5 1 12 UF3683 SOCKET SET SCREW M6 x 10 1 13 UPM4070 IDLER PULLEY 1 14 UPM4072 IDLER SHAFT 1 15 UPM4076 SPRING COMP TOOL R H 1 16 UPM4078 SHAFT 1 17 UF6386EV SQUARE KEY ROUND ENDS 5 X 5 X 35 1...

Page 33: ...33 24 23 18 1 25 14 17 20 21 16 15 29 19 22 6 8 12 8 13 9 5 3 4 7 10 28 27 11 2 26 UAM0340...

Page 34: ...ET SET SCREW M6 x 10 1 12 UPM4070 IDLER PULLEY 1 13 UPM4072 IDLER SHAFT 1 14 UPM4069 DRIVE PULLEY 1 15 UPM4077 SPRING COMP TOOL L H 1 16 UPM4078 SHAFT 1 17 UF6386EV SQUARE KEY ROUND ENDS 5 X 5 X 35 1...

Page 35: ...35 22 23 16 15 13 14 11 12 34 5 9 4 36 37 39 19 21 1 36 30 32 29 10 33 21 3 26 31 5 40 23 35 20 24 41 5 40 25 28 27 6 34 17 8 7 5 40 42 38 17 6 17 2 18 USM8087...

Page 36: ...CKET WITH TAKE UP 1 20 UPM7475 LOCK GUIDE 2 21 UF5404 FHCS M5 0 8 x 16 mm 4 ITEM PART DESCRIPTION QTY 22 UPM4083 FLUTED KNOB 2 23 UF6367 SHCS M8 1 25 x 16 7 24 UPM7183 TAKE UP SCREW 4 25 UPM7484 CHAIN...

Page 37: ...37 5 1 8 7 6 3 4 10 11 9 12 15 2 13 14 USM0807...

Page 38: ...0 FHCS M5 0 8 x 12 mm 2 6 UF3680 FW M10 6 7 UF6371 LW M10 6 8 UF0301 HHCS M10 1 5 x 35 2 9 UF1157 FHCS M5 0 8 x 70 2 10 UPM4210 SPRING MANDREL SHAFT 2 11 UPM0742 SPRING SPOOL 2 12 UPM0740 CONSTANT FOR...

Page 39: ...39 5 1 8 7 6 3 4 10 11 9 13 16 14 8 7 6 2 17 15 12 USM0806...

Page 40: ...8 x 12 mm 2 6 UF3680 FW M10 6 7 UF6371 LW M10 6 8 UF0301 HHCS M10 1 5 x 35 2 9 UF1157 FHCS M5 0 8 x 70 2 10 UPM4210 SPRING MANDREL SHAFT 2 11 UPM0742 SPRING SPOOL 2 12 UPM0740 CONSTANT FORCE SPRING 1...

Page 41: ...41 41 16 6 45 1 42 43 2 13 4 40 41 5 SEE NEXT PAGE 3 15 14 USM8100...

Page 42: ...42 30 12 11 44 33 7 8 46 29 26 32 22 28 27 25 24 10 18 23 35 20 34 9 17 19 21 31 37 38 39 36 USM8100...

Page 43: ...2 9 UPM0968 PIVOT SHAFT 12 mm DIA 4 10 UPM1158 PIVOT SPACER 4 11 UPM7535 SPRING RETAINER 2 12 UPM1042 EXTENSION SPRING 2 13 UPM2196 TOGGLE CLAMP 1 14 UPM1008 BRIDGE PLATE COVER 1 15 UPM1011 BRIDGE PLA...

Page 44: ...31 UF5400 FHCS M5 0 8 x 12 mm 6 32 UPM7494 SWAY HUB 2 33 UPM7496 HORIZONTAL TRUSS LEFT 1 34 UPM4266 SINCRON HEX BAR 2 35 UPM7498 LINK PLATE 4 36 UPM7506 SUSPENSION SHAFT 4 37 UPM7504 SPACER 4 38 UPM7...

Page 45: ...45 2 1 5 4 3 6 7 UAM0260...

Page 46: ...ON QTY 1 UPM7491 WHEEL SUPPORT PLATE 1 2 UPM3285EV GUIDE BLOCK 1 3 UPM7538 GUIDE BLOCK TOP 1 4 UAM0288 KNOB CW 5mm PIN USA2324 1 5 UPM1659 WHEEL 2 7 8 DIA COMPR GUIDE 3 6 UF0240 HHCS 3 8 16 x 1 75 3 7...

Page 47: ...47 1 7 2 8 6 9 11 4 3 10 12 5 UAM0265...

Page 48: ...1 SPRING SUPPORT M4 2 4 UPM1068 COMPRESSION SPRING 2 5 UPM0029 STRIP UHMW 2 W x 03 THK 2 6 UPM7500 REAR GAP FILLER TTH BOX 1 7 UF2080 POP RIVET S 44 4 8 UF1192 FHCS M6 1 x 16 mm 6 9 UF6374 BHCS M4 0 7...

Page 49: ...49 3 5 1 7 4 6 2 8 USM0391...

Page 50: ...1 2 UPM2866 SS SINGLE LOCKING BLOCK 2 3 UPM0698 FLANGED SCREW 1 2 13 L H 1 4 UPM0699 FLANGED SCREW 1 2 13 R H 1 5 UPM0703 SHORT BOX 3 4 1 2 DR 12 PT 2 6 UPM0688 SINGLE LOCKING HANDLE 1 7 UPM2184 COMPR...

Page 51: ...51 3 6 4 5 3 2 1 2 USM8092...

Page 52: ...1 UAM0264 ELECTRIC CONTROL BOX 1 2 UPM0197EV STR RELF METL LIQDTGHT M20X1 5 8 10mm 3 3 UPM0341EV LOCKNUT M20 X 1 5 FOR STRAIN RELF 3 4 UPM0209 POWER CORD 14 3 1 5 UPM0225 CABLE 18 3 TYPE SJ 1 6 UF364...

Page 53: ...53 3 2 7 6 1 4 10 11 5 8 5 9 UAM0264...

Page 54: ...C 1 3 UPM2212 BUTTON GREEN 22mm 1 N O 1 4 UPM0407EV DIN RAIL USA 2324 1 5 UPM7440EV TB END ANCHOR FOR DN SER 2 6 UPM2209EV LEGEND PLATE E STOP 1 7 UPM2210EV LEGEND PLATE START 1 8 UPM7524 MOTOR STARTE...

Page 55: ...55 1 2 7 5 6 4 3 UM9003...

Page 56: ...ND E STOP BOX FOR USA 1 2 UPM0225 CABLE 18 3 TYPE SJ 1 3 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 4 UPM0197 STR RELF METL LIQDTGHT 1 4 3 8 1 5 UPM0200 MTG CLAMP ADH 1 2 X1 2 1 6 UPM0222 TY RAP 5 5 X 14 1...

Page 57: ...57 2 3 1 5 4 USM8075...

Page 58: ...SCRIPTION QTY 1 UPM7293 ENCLOS PB 1 HOLE NON METAL 1 2 UPM2211 BUTTON MUSHROOM 22mm 1 N C 1 3 UPM2209 LEGEND PLATE E STOP 1 4 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 5 UPM0197 STR RELF METL LIQDTGHT 1 4...

Page 59: ...59 Electrical Drawing...