Rapid Spray MARSHAL PRO Series, Operator'S Handbook Manual

Page 1: ...MARSHALPRO OPERATORS HANDBOOK MARSHAL PRO BUDDY MARSHAL PRO 250L 400L ...

Page 2: ...ubleshooting 05 Operation 06 Mixing Filling 07 Calibration Guides 08 Spraying 10 Buddy Smart Reel Operation 12 Boom Regulator Kit 13 Honda GX200 Engine 19 Cleaning Maintenance 21 Marshal Tank Parts Breakdown 22 Maruyama 33L min Pump Breakdown 24 Turbo 400 Spray Gun Parts Breakdown 25 Pistol Grip Spray Gun Parts Breakdown 26 Warranty 29 Warranty Registration ...

Page 3: ...operators handbook WARNING Always obey vehicle and UTV ATV manufacturer instructions regarding loading and operation Please check weight restrictions Serious death or injury can occur from improper usage Rapid Spray accepts no liability for the unsafe operation of this unit MODELS Please note your unit may not have all the parts or accessories listed in this handbook This handbook covers the follo...

Page 4: ...roduct you intend on using and your own safe work practices PPE must still be worn while decontaminating your sprayer Any accidental spills on the skin must be immediately be washed with clean water and soap 7 Turn off the engine before filling the chemical tank Spray during the morning or evening when it is cool Intense sunlight will condense chemicals and may cause damage Care should be taken wh...

Page 5: ...don t lift on your own if 20kg bend knees and keep back straight Mix chemicals and fill spray tank units As above spray drift chemical spillage emission of vapours or flammability weather untrained visitors Medium As above user trained in the state s chemical mixing and administration course e g Chem Cert follow the relevant Environment Protection Authority requirements fire extinguisher present k...

Page 6: ...spect tank and suction lines and remove restriction 2 Tighten fittings 3 Remove and clean filter mesh and housing 4 Remove regulator stem and inspect for broken parts pieces Pressure gauge not registering 1 Plugged with debris 1 Unthread check and clean pressure gauge Hand gun loses pressure 1 Debris in hose or nozzle 2 Pump losing prime 3 Pump pressure dropping fluctuating 1 Unthread nozzle tip a...

Page 7: ...CLOSE position when the engine is cold 3 Turn the pressure regulating knob anti clockwise to the BYPASS 0 pressure position 4 While holding the sprayer steady grip the recoil starter handle and pull quickly 5 While checking the engine status after start up return the choke lever to the OPEN position Allow engine to warm up for 2 3 minutes before commencing spraying operation OPERATION Manipulating...

Page 8: ...s Pressure control lever must be in the by pass position Turn regulator valve knob in an anti clockwise direction to reduce pressure to O bar Add the chemicals as measured correctly to the spray tank while still agitating Rinse out the measuring jug and pour all rinsing s into the spray tank Safely dispose of empty containers in compliance with current regulations Top up the tank with water to the...

Page 9: ...ectare Medium Measure Time 100m Measure time to spray 100m in seconds over land similar to that which will be sprayed 41 9 seconds Calculate SPEED Speed km h 360 divided by time seconds 360 8 6km h 41 9 Measure nozzle SPACING Distance between each nozzle 0 5m Measure L min OUTPUT Output VOLUME x SPEED x SPACE 600 L min L hectare km h metre 200 x 8 6 x 0 5 600 Output 1 433L min Choose NOZZLE Refer ...

Page 10: ...essure and using larger nozzles Fit low drift nozzles producing larger droplets NOTE Avoid spraying on still warm days or during the night as convection currents may cause drift in unpredictable directions Optimum wind speeds are between 3km h to 7km h 5 Field Work for use with boom attachment see diagram on page 9 Swath marking and spraying Mark out to ensure proper pass matching use flags foam m...

Page 11: ...REV JUNE 2020 Rapid Spray Marshal Pro Operators Handbook 9 SPRAYING cont Diagram 1 0 Field Work Spraying Pattern ...

Page 12: ...is pressed the reel will operate at the set speed 7 The custom speed can be reset as often as needed by starting back at step 2 BUDDY SMART REEL Please read the Buddy Smart Reel Operators Handbook for full instructions parts and maintenance instructions Please note your Marshal Pro sprayer may not require the following instructions Only applicable to Buddy Marshal Pro sprayer units OPERATION 1 Swi...

Page 13: ...If several reels have been purchased and it is not clear as to which remote is paired to which reel or if the remote has been replaced the remote can be re paired to the reel at any time How to pair the MyPace remote 1 Stand within reach of the Buddy Reel switch panel 2 Ensure the reel is powered and switched on 3 Remove the batteries from the remote 4 Press both buttons on the remote and insert t...

Page 14: ...rn the regulator control t bar silver anti clockwise until it is completely open Loosen the locking nut if required 4 Turn on the pump and adjust the main high pressure regulator black knob to 10bar 5 Open the small ball valve on the high pressure manifold to allow liquid to enter the low pressure regulator 6 Slowly turn the t bar control on the low pressure regulator clockwise until the desired p...

Page 15: ...ep the engine at least 1m 3 ft away from buildings and other equipment during operation Keep flammable materials away and do not place anything on the engine while it is running SAFETY LABELS This label warns you of potential hazards that can cause serious injury Read it carefully If the label comes off or becomes hard to read contact your Honda servicing dealer for a replacement MUFFLER CAUTION L...

Page 16: ...THROTTLE LEVER ENGINE SWITCH CHOKE LEVER FEATURES Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert system will automatically stop the engine the engine switch will remain in th ON position If the engine stops and will not restart check t...

Page 17: ...gine 1 Look around and underneath the engine for signs of oil or gasoline leaks 2 Remove any excessive dirt or debris especially around the muffler and recoil starter 3 Look for signs of damage 4 Check that all shields and covers are in place and all nuts bolts and screws are tightened Check the Engine 1 Check the fuel level Starting with a full tank will help eliminate or reduce operating interru...

Page 18: ...th the equipment powered by this engine for any safety precautions that should be observed with engine startup shutdown or operation Do not operate the engine on slopes great than 20 WARNING Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas Breathing carbon monoxide can cause unconsciousness or death Never run the engine in a closed or even partly...

Page 19: ...on to start the engine gradually move it to the OPEN position as the engine warms up CHOKE LEVER OPEN OPEN CLOSED 3 Move the throttle lever away from the MIN position about 1 3 of the way toward the MAX position Some engine applications use a remote mounted throttle control rather than the engine mounted throttle level shown here Refer to the instructions provided by the equipment manufacturer 4 T...

Page 20: ...Some engine applications use a remote mounted throttle control rather than the engine mounted lever shown here THROTTLE LEVER MAX MIN 2 Turn the engine switch to the OFF position ENGINE SWITCH OFF 3 Turn the fuel valve lever to the OFF position FUEL VALVE LEVER OFF ON OFF SETTING THE ENGINE SPEED Position the throttle lever for the desired engine speed Some engine applications use a remote mounted...

Page 21: ... must be cleaned regularly Unscrew the filter cover and remove the filter screen and gasket Soak in clean water brushing with a nozzle brush Ensure gasket is in position when re assembling 5 The filter basket strainer is removed by lifting it out of the filler ring Clean the basket strainer the same way as the suction filter Replace the basket strainer by exerting a quick downward push ensuring th...

Page 22: ...nce schedule and further instructions Check to make sure there are no loose or missing screws in any part of the engine Clean the air filter regularly particularly if working in a dusty environment Clean and adjust the spark plus as necessary Clean the cooling fan air intake opening and parts around the muffler Check the engine oil and change it as necessary Inspect the fuel line filter check for ...

Page 23: ... Qty Description 1 AMPTC00200ATT 400BTT 1 200 400L Marshal Tank 2 3 4 ARLP250VSR 1 255mm Screw Lid 5 AMAXPM010BK 1 10L Rinse Tank only Marshal Plus units 6 7 CFNB20M 1 3 4 poly Drain Bun Seal 8 CFVTB20M 1 3 4 20mm Bibcock only Marshal Plus units 250L MARSHAL TANK 910 L x 730 W x 620 H 2 3 4 6 7 7 5 ...

Page 24: ...Sprayers by Rapid Spray Rapid Spray Marshal Pro Operators Handbook 22 MARUYAMA 33L MIN PUMP 1 2 3 4 5 6 7 9 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 26 REGULATOR PARTS 29 30 34 35 32 38 39 31 33 36 37 ...

Page 25: ...A Block incl 16 1 16 7 3 17 Inlet Valve Set 3 18 Piston Packing Set 3 19 6x8 5x10 5 Spacer 3 20 Piston Retainer 3 21 M6 Spring Washer 3 22 M6 Nut 3 CPUXK330G Plunger Kit 18 Piston Packing Set 3 22 M6 Nut 3 23 P21 O Ring 6 24 P22 O Ring 6 CPUXK330S Seals Kit 25 Valve Seat 3 26 Valve Sack Retainer 3 27 16x1 5 Valve 3 28 0 6 15L Spring 3 CPUXK330R Regulator Repair Kit 29 M3xP0 5x5 Screw 2 30 M4x6 Hex...

Page 26: ...tal Trigger only suits Turbo 400 guns 4 CRP26150614 O Ring orange lever 5 CRP269026 Regulator Trigger 6 CRP26190220 Screw for orange lever 7 CRP2980140 Insert 8x4 8 8 CPLP102C Plastic Shroud only 1 3 Part No Description CPLK102R Complete Repair Kit for Turbo 400 Spray Gun CLPK102S M30 Seals Kit CLPK102V Viton Seals Kit 9 CPLP102N15 23 35 1 5mm 2 3mm 3 5mm Nozzle Kits 9 Marshal Pro Range 7 8 4 5 6 ...

Page 27: ... 4 Gasket Rubber 5 Pressure Axle Brass 6 CPLD104Z08 Adjustable Shaft Brass 7 CPLD104Z09 Gasket Rubber 8 CPLD104Z10 Adjustable Bush Brass 9 CPLD104Z11 Nut Brass 10 CPLP104N nozzle size Nozzle nozzle size 1mm 1 5 2 2 5 3 3 5 4 6 11 CPLD104Z13 O Ring Rubber 12 CPLD104Z14 Fixed Ring 13 CPLD104Z18 Nut 14 CPLD104Z19 Nut 15 CPLD104Z20 Plug Nut CPLK04R All items with star included in repair kit 1 2 3 4 5 ...

Page 28: ...ers in excess of the obligations of RAPID SPRAY expressly set forth herein NOTE All tank and spray systems must have their warranty activated by returning warranty card located at the end of this document or registering online within 21 days of purchase by the end user THE WARRANTY All products sold by RAPID SPRAY are guaranteed to be free from defect in materials workmanship or manufacture for a ...

Page 29: ...ons damaged by corrosive chemicals dirt and sand excessive heat moisture or other environmental impacts Warranty determination on these type of failures will be made by RAPID SPRAY only after inspection of the failed component Inability Unsuitability In no event shall RAPID SPRAY be liable to any person for indirect or consequential damages or for injury or commercial loss resulting from any use o...

Page 30: ...Call us on 1800 011 000 or visit www rapidspray net 35 Enterprise Cres Singleton NSW 2330 PO BOX 3119 Singleton NSW 2330 Rapid Spray This page has been left blank intentionally ...

Page 31: ...u further please complete the following Purchaser s Age Up to 25 25 40 41 55 Over 55 What influenced you to purchase a Rapid Spray product Received Catalogue Better features than competitor product Newspaper advertisement Quality reliability Magazine advertisement Price Dealer recommendation Past experience with Rapid Spray products Friends recommendation Other Principal Usage Commercial farm Town...

Page 32: ...Call us on 1800 011 000 or visit www rapidspray net 35 Enterprise Cres Singleton NSW 2330 PO BOX 3119 Singleton NSW 2330 Telephone 1800 011 000 Facsimile 02 6571 2951 Rapid Spray ...