Rapid Spray Spray Marshal Plus+ SU0200AL0120H, Operator'S Handbook Manual

Page 1: ...Spray Marshal Plus Operator s Handbook SU0200AL0120H SU0400BL0120H ...

Page 2: ...Product Risk Assessment 04 Operation 05 Mixing Filling 05 Calibration 06 Calibration Procedures 07 Calibration Guidelines for Spray Guns 07 Sprayer Decontamination 08 Maintenance 10 Unit Identification Diagram 11 Unit Specifications 11 Trouble Shooting 12 Exploded Diagram 13 Parts List 17 Warranty 19 Warranty Registration ...

Page 3: ...morning or evening when it is cool Intense sunlight will condense chemicals and may cause damage Care should be taken when spraying in windy conditions as spray drift may contaminate the air and may affect the operator or damage adjacent non target vegetation Continued Over Warnings 1 When mounting to any vehicle ensure that you have read the Vehicle Owner s Manual and that you comply with all the...

Page 4: ...d and drink with spraying equipment 10 Once the spraying operation has been completed decontaminate the spray tank and spray accessories Store any remaining chemicals in a safe place in a sealed container Dispose of tank rinsings in compliance with current environmental work place health and safety regulations 11 Never leave the sprayer unattended without turning off the engine and relieving the l...

Page 5: ...lls gloves safety footwear glasses respirator follow safe manual handling techniques don t lift on your own if 20kg bend knees keep back straight 3 Mix chemicals fill spray tank units As above spray drift chemical spillage emission of vapours or flammability weather untrained visitors Medium As above user trained in the state s chemical mixing administration course e g Chem Cert follow the relevan...

Page 6: ...on when the engine is cold Turn the pressure regulating knob anti clockwise to the BYPASS 0 pressure position While holding the sprayer steady grip the recoil starter handle and pull quickly While checking the engine status after start up return the choke lever to the OPEN position Allow engine to warm up for 2 3 minutes before commencing spraying operation OPERATION Manipulating the pressure regu...

Page 7: ...ank with clean water to the required level Your spray tank should now be correctly filled and the product thoroughly mixed Spraying can now commence 3 To commence spraying rotate the pressure control knob clockwise until the desired pressure has been reached Open the spray gun or boom and commence spraying Accurate calibration is an essential element of any spraying function as it ensures that the...

Page 8: ... metre 200 x 8 6 x 0 5 600 Select NOZZLE Refer to nozzle manufacturers data charts or other sources and select the size and type of nozzle that will produce the calculated OUTPUT and required spray QUALITY Now check the calibration on the sprayer Check nozzle output With water check outputs of 4 or more nozzles using a calibrated jug or flow meter Check all nozzles are aligned correctly and spray ...

Page 9: ...er use the sprayer must be thoroughly decontaminated inside and outside including pump hoses boom and hand lance to avoid damage to crops from harmful spray residues Decontamination prevents sprayer corrosion and abrasion As a guide follow the decontamination procedure below After spraying stabilise the unit on a level surface and allow the unit to cool Rinse out the tank with several changes of w...

Page 10: ...y located before screwing cap back on Lubrication There are two grease cups marked with on the back of the pump Always ensure grease cups are filled with grease Screw grease cups 2 3 turns every 2 hours of operation Inspect the engine Check to make sure there are no loose or missing screws in any part of the engine Clean the air filter regularly particularly if working in a dusty environment Clean...

Page 11: ...cessary Set the throttle lever in the low speed position Wipe away any dirt or dust 9 4 3 2 6 8 7 1 5 10 9 4 3 2 6 8 7 1 5 10 OVERALL DIMENSIONS 1480 L X 755 W X 660 H ITEM CODE Description 1 AMPTC00400BFG 400 Litre Squat Tank 2 3 4 ARLP250VSR ø255 Lid Assembly 5 AMAXPM010BK 10 Litre Rinse Tank 6 ARLP100V 100mm screw lid with breather 7 8 CFNB20M 3 4 Poly Drain Bung Seal 9 Stainless Steel Screws 1...

Page 12: ...ent by Rapid Spray Unit Identification Diagram Cap Oil tank Hose assembly for spraying Hose reel Hose return Crank Filter For suction Hose assembly For suction Pump Throttle lever Stop switch Pressure gauge Pressure regulating valve Recoil starter Engine Cap Fuel tank ...

Page 13: ...motor RPM 2 Air leak on suction plumbing 1 Increase motor RPM until pump engages 2 Tighten replace fittings Pressure drops under load and pump is noisy Insufficient motor RPM to prevent clutch slippage Increase motor RPM Pressure drops fluctuates during standard operation 1 Restriction on suction line 2 Pump sucking air 3 Residue on valves 1 Remove restriction 2 Tighten replace fittings 3 Disassem...

Page 14: ...12 Rapid Spray Marshal Unit Operator s Handbook Rapid Spray Equipment by Rapid Spray Exploded Diagram ...

Page 15: ...r CPUPP011 2 12 Bearing 608 CPUPP012 1 13 Gear shaft 1 14 Bearing 6203 CPUPP014 1 15 Bearing 6200 CPUPP015 1 16 Crank case CPUPP016 18mm 1 17 O ring CPUPP017 G60 1 18 Crank case cover CPUPP018 1 19 O ring CPUPP019 G25 1 20 Oil glass CPUPP020 1 21 Pump stand 1 22 O ring CPUPP022 1 23 Drain plug CPUPP023 1 24 Screw M6x12 6 25 Nut M6 4 26 Spring washer M6 8 27 Rubber Mount CPUPP027 2 28 O ring CPUPP0...

Page 16: ...ease cup CPUPP043 CPUPP044 1 45 Outlet Manifold CPUPP045 1 46 Regulator seat CPUPP046 1 47 Regulator ball CPUPP047 1 48 Regulator ball cup CPUPP048 1 49 Regulator Spring CPUPP049 1 50 Regulator valve Housing CPUPP050 1 51 Regulator Housing Nut CPUPP051 1 52 Regulator valve screw CPUPP052 1 53 Regulator knob CPUPP053 1 54 Nyloc nut CPUPP054 M6 1 55 Cylinder head RIGHT CPUPP055 1 56 Suction Manifold...

Page 17: ... 82 Rubber sheath 1 83 Screw 3 16 x3 8 L 2 84 Washer 3 16 2 85 Nut 3 16 2 86 Throttle 1 87 Throttle Cable comp 1 88 Screw 2 89 Washer 2 90 Nut 2 93 Screw 2 94 Screw 2 122 Ball valve tee piece CPUPP0122 1 Part Name Part Number Parts Included Regulator Assembly for Rapid Commando CPUPK050 Spare Seals and Valves Kit CPUPK120 5 7 17 19 22 28 30 32 36 37 40 Spare Seals Kit for Rapid Commando CPUPK121 3...

Page 18: ...16 Rapid Spray Marshal Unit Operator s Handbook Rapid Spray Equipment by Rapid Spray ...

Page 19: ...AY not liable for claims by their customers in excess of the obligations of RAPID SPRAY expressly set forth herein NOTE All tank and spray systems must have their warranty activated by returning warranty card located at the end of this document or online www rapidspray net warranty registration within 21 days of purchase by the end user The Warranty All products sold by RAPID SPRAY are guaranteed ...

Page 20: ...and connections damaged by corrosive chemicals dirt and sand excessive heat moisture or other environmental impacts Warranty determination on these type of failures will be made by RAPID SPRAY only after inspection of the failed component Inability Unsuitability In no event shall RAPID SPRAY be liable to any person for indirect or consequential damages or for injury or commercial loss resulting fr...

Page 21: ...etter features than other competitors Boom sprayers Town council 25 40 Newspaper advertisement Cartage tanks Hobby farm Quality reliability Bertolini pumps controllers Hire company 41 55 Magazine advertisement Diesel tanks Industrial Price Inter knapsacks Compression sprayers Fire fighters Home Over 55 Dealer recommendation Friend s recommendation Other Past experience with Rapid Spray products We...

Page 22: ...Call us on 1800 011 000 or visit www rapidspray net 35 Enterprise Cres Singleton NSW 2330 PO Box 3119 Singleton NSW 2330 www rapidspray net Telephone 1800 011 000 Facsimile 02 6571 2951 ...