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3 - IN SERVICE INSPECTION & MAINTENANCE 

 

INITIAL INSPECTION 

Check that the correct hoist and the capacity of hoist are suitable for the job in hand. 

Prior to operating hoist for the first time, the hoist must be checked by a competent 

person. Visually check hoist has been delivered and/or stored in a safe and undamaged 

condition. 

 

IN-SERVICE INSPECTION – Before operation 

Prior to operating hoist check all components are free from excessive wear and general 

condition of hoist is good. Inspect the housing, chain and hooks are all in good working 

condition. If hoist is fitted with brake it should be tested before operation. Check that 

anchor point is sufficient to take the intended load. 

 

LOAD CHAIN INSPECTION 

The Load Chain should be inspected for wear, defects, and deformations or 

superficial/corrosion marks before use, if operator is unsure of condition of chain it 

should be checked by a trained and competent person. Clean and lubricate at regular 

intervals. 

 

CHAIN STOP INSPECTION 

Check that the chain stop is fitted securely to one link of chain only. 

 

TOP/BOTTOM HOOK INSPECTION 

Both the top and bottom hooks should be inspected for wear, defects, and deformations 

or superficial/corrosion marks before use. Check that safety catches are fitted and are 

working correctly if operator is unsure of condition of hooks, they should be checked by 

a trained and competent person. 

 

 

Summary of Contents for LW100

Page 1: ... 0 OPERATING MAINTENANCE INSTRUCTIONS RAPTOR Lever Hoist Note The Owner Operator must read carefully and understand All the information presented here before operation ...

Page 2: ...available at the moment of printing The manufacturer reserves the right to modify its own products at any moment without notice and incurring in any sanction INTRODUCTION The RAPTOR hand operated Manual Lever Hoist is a versatile lifting device that can be used for either lifting pulling and or tensioning using a suitable fixed anchor point or suspended from a suitable trolley The frame cover and ...

Page 3: ...efore operation 6 Never exceed the capacity stated on the hoist 7 Do not use the hoist for lifting or transporting of personnel 8 Do not lift or transport loads while any personnel are under or within the danger zone 9 It is the operators responsibility to ensure the load is attached to the hoist in a safe and secure manner before movement of load 10 Never leave a suspended load unattended 11 Neve...

Page 4: ...t should be tested before operation Check that anchor point is sufficient to take the intended load LOAD CHAIN INSPECTION The Load Chain should be inspected for wear defects and deformations or superficial corrosion marks before use if operator is unsure of condition of chain it should be checked by a trained and competent person Clean and lubricate at regular intervals CHAIN STOP INSPECTION Check...

Page 5: ... out of the free chaining mode DO NOT take up the load chain to the point where the chain stop or bottom hook becomes jammed against the frame of the hoist ATTACHING LIFTING LOADS Secure top hook to an appropriate anchor point Attach lower hook to the load so that it is seated correctly in the bow of the hook and check that the safety catch has closed Do not wrap the chain around the load and hook...

Page 6: ...tion procedure must be initiated so that worn or damaged parts can be replaced before they become unsafe The intervals of inspection must be determined by the individual application and are based upon the type of service to which the hoist is subjected To test the brake a test load with capacity the same as the hoist should be used The hoist should be visually inspected by the operator competent p...

Page 7: ...h the manufacturer beforehand Furthermore validity of this declaration will cease in case that the machine will not be operated correctly and in accordance to the operating instruction manual and or not being inspected regularly PRODUCT DESCRIPTION Hand Operated Ratchet Lever Hoist MODEL RANGE LW Series CAPACITY 750Kgs to 6000Kgs IDENTIFICATION Located on Serial Plate on Machine And stated on indi...

Page 8: ... 24 10 x 30 10 x 30 No of Falls of Load chain 1 1 1 1 1 2 Min Distance Between Hooks A 321 328 376 385 475 495 B 23 8 25 6 28 6 32 5 42 9 50 8 C 28 5 29 5 31 8 33 5 39 7 43 0 D 17 5 18 6 20 6 22 8 31 8 34 5 E 279 279 413 413 413 413 F 111 111 121 121 191 191 G 56 58 60 65 86 94 H 56 56 60 60 106 106 J 151 151 175 175 200 200 Dimensions mm K 60 60 76 76 86 86 ...

Page 9: ... 8 8 Exploded View Part List ...

Page 10: ... 9 Record of Examination ...

Page 11: ... 10 Date Description of inspection Signed ...

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