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Rascal 600B/700B Owner’s Manual 

 

 

EMC Part: 19278100 Rev. 3 

 06/29/2009 

32 

 

Removing the Rear Frame Section from the Drive Train 
 

You can remove the Rear Frame Section from Drive Train assembly 
according to the following instructions. Rear Frame and Drive Train 
disassembly is shown in Illustrations 15, 16 and 17. 

 

• 

 Remove Seat, Batteries, Dash/Handlebar, and Front Section as 

 described 

previously. 

•   With the unit still standing upright on the rear bumper, disconnect both 
  electrical connectors (4-prong and 2-prong) of the Drive Train Power 
  Harness (Illustration 15). Remove both of the Quick Disconnect Pins 

 

used to hold leaf springs into position. (Illustration 16) 

 
 

 

 

 

 

 

 

15

 

 

 

16 

 

 

ILLUSTRATIONS 15 and 16 – QDDT Removal 

Pin removed 

Pin partially 

removed 

Summary of Contents for Balance 600 B

Page 1: ...600 B 700 B Owner s Manual Magnetic Stabilizer Technology Patent Pending...

Page 2: ...vice and parts our toll free number is 1 877 877 0215 UK For service and parts our toll free number is 0 800 252614 For Customer Service 44 1460 258120 Other Countries Please call 1 856 468 1000 for t...

Page 3: ...ation 6 Seat Swivel Locking Lever 20 Adjusting the Dash and Handlebar Positions 21 Illustration 7 Dash Adjustment 21 Illustration 8 Handlebar Adjustment 21 Dashboard Clock 22 Setting the Clock 22 Inst...

Page 4: ...Tire Tread Wear 37 Seat Post Lubrication 37 Rear Caster Wheels 37 Front Stabilizer Wheels and Forks 37 Self Centering Stabilizer Magnets 38 Illustration 18 Stabilizer Magnets 38 Clock Battery 38 Elec...

Page 5: ...cause you to feel dizzy affect your vision or in any way impact your thought process coordination or ability to safely operate the unit Check with your physician if you experience any of these symptom...

Page 6: ...ete stop 13 USE CAUTION when operating the unit in bad weather or driving through water as moisture could affect the control system or other parts of the unit 14 MAINTAIN tire pressure as shown on the...

Page 7: ...s two way radios and cellular phones The interference from radio wave sources can cause the vehicle to release its brakes move by itself or move in unintended directions It can also permanently damage...

Page 8: ...ement 2 Unintended or uncontrollable direction 3 Unexpected brake release The FDA requires the manufacturers of power wheelchairs and electric scooters to test their products to be sure they provide a...

Page 9: ...e your scooter we recommend you read this section first before using your new scooter Included in this section are Take Apart Components Identify the individual parts of your Rascal scooter Controls L...

Page 10: ...ovable Seat 4 Rear Cover 5 Removable Batteries under Rear Cover 6 Take Apart Three wheel Front Section 7 Take Apart Rear Section 8 Removable Drive Train ILLUSTRATION 1 Take Apart Components 2 Handleba...

Page 11: ...0B 700B Owner s Manual EMC Part 19278100 Rev 3 06 29 2009 10 Controls The Rascal Scooter includes the following controls used for its operation These controls are shown below ILLUSTRATION 2 Operating...

Page 12: ...d area it indicates the level of charge remaining in the batteries Status Lamp A green LED lamp indicates that power is available and serves as a trouble shooting indicator when faults or errors are d...

Page 13: ...n first driving your scooter to help avoid accidents Engager Lever The operating speed of your vehicle is proportional to the amount you squeeze the engager lever Smooth starts and stops can be accomp...

Page 14: ...de engager lever you will raise the seat Using the left side engager lever lowers the seat The keyswitch on the dash must be in the On position for the Seat Lift to operate If the scooter does not inc...

Page 15: ...ce toggle switch in the centered position Light Switch This switch operates the Headlight Taillights and a blue Down Running Light The 3 position switch works as follows When in the upper position the...

Page 16: ...Electrical power to the scooter is controlled by a 2 position keyswitch on the dash Inserting the key pushing inwards and turning it to the right turns the power On Pushing inwards and turning it to t...

Page 17: ...pon initial receipt of your scooter After daily use regardless of battery level For 8 10 hours overnight after extended use during the day If the fuel gauge indicator should go into the red area while...

Page 18: ...e mode for greater than 24 hours 5 Disconnect the power plug of the charger from the wall outlet and return it to the trunk area Close trunk lid before operating vehicle Note Vehicle will not operate...

Page 19: ...rmrest width Loosen corresponding knob behind the seat Adjust width by pulling armrest out from seat to desired position Retighten knob to secure armrest at selected width Be sure to repeat armrest ad...

Page 20: ...at is designed with three available backrest settings 90 95 100 to allow you to adjust the angle of the back of your seat The 90 setting provides the most upright position Adjustment locations are sho...

Page 21: ...nts This locking lever is shown in Illustration 6 You may use this feature to make it easier to transfer in and out of the seat To change seat positions Actuate the seat locking lever Swivel the seat...

Page 22: ...m pads while you operate your Rascal and you can see the dash controls Sit in seat facing forward Lift dash to upright position to access adjustment screw Locate adjustment screw Use Allen key supplie...

Page 23: ...y on page 31 Setting the Clock Locate the bag containing keys clock and other items shipped separately with the scooter Unwrap the clock from its protective packing If clock includes a small plastic c...

Page 24: ...carpets etc to avoid stains when adjusting seat height Remove the seat by holding Locking Lever backward and lift the seat straight up and off the Seat Post Assembly Unscrew the Nut and Bolt to relea...

Page 25: ...ake transferring on and off the vehicle as easy as possible WARNING Use the following recommendations to assist you in making a more comfortable transfer 1 The Scooter Dash lifts up and out of your wa...

Page 26: ...electromagnetic brake will automatically release and your scooter will move When the speed engager lever is released it will return to the neutral position and the scooter will decelerate with regener...

Page 27: ...ch OFF and locate the brake release lever under the rear cover on the right side Push lever up to disengage the parking brake Move lever down to engage the parking brake When your vehicle is in manual...

Page 28: ...omplete disassembly of your vehicle Assembly is accomplished by reversing these steps You may only need to disassemble a portion of the vehicle depending on your space requirements Removing the Front...

Page 29: ...ctor latches in place Verify that the front wheel and the handlebar are pointed in same direction before reassembling Removing the Seat Hold the Locking Lever backward located on side of seat Lift the...

Page 30: ...ove rear cover and undo the Velcro battery tie down strap Unplug the connectors attached to each battery and lift each battery up and out of the vehicle Re Assembly Notes Make sure that the Velcro str...

Page 31: ...onnection Disconnect wiring harness at connector as shown in Illustration 12 Remove harness from under harness guide and pull out the Quick Disconnect frame pin as shown in Illustration 13 12 13 ILLUS...

Page 32: ...06 29 2009 31 Carefully rotate front end downward away from rear section as shown in Illustration 14 Only rotate partially down less than 60 to avoid damaging surfaces of scooter Lift front section aw...

Page 33: ...embly is shown in Illustrations 15 16 and 17 Remove Seat Batteries Dash Handlebar and Front Section as described previously With the unit still standing upright on the rear bumper disconnect both elec...

Page 34: ...EMC Part 19278100 Rev 3 06 29 2009 33 Grasp the top center of the frame and the Seat Post Rotate rear frame forward and then lift straight up by seat post Illustration 17 ILLUSTRATION 17 Removing Rear...

Page 35: ...hours in advance to ensure to tell them you are bringing a scooter Your Rascal batteries are approved for airline travel Ask specifically where and with whom you should drop the unit off and where and...

Page 36: ...bus or truck secure it to the floor using a four point tie down system Tie down locations are on front fork and rear bumper Make sure that the battery Velcro tie down straps are secure prior to transp...

Page 37: ...the first cable to the terminal of the first battery Attach the black wire of the first cable to the terminal of the first battery Repeat this procedure for the second battery Tire Pressure NOTE All R...

Page 38: ...ide the bolt out of fork being careful not to lose any of the wheel spacers Re Assembly Notes Align the wheel in the front fork and slide the bolt through the fork and the wheel Replace wheel spacers...

Page 39: ...from the dash Use a small screwdriver to open the case by inserting the screwdriver blade into the notch on the back cover Gently twist blade so that the back cover comes off Slide the metal battery c...

Page 40: ...partment store automotive section Make sure to clean the surface first with an auto body cleaner using a soft cotton cloth and dry before polishing To bring out the shine follow the manufacturer s ins...

Page 41: ...et Disconnect charger Battery power low Recharge batteries Battery harness loose or unplugged Plug harnesses into connector Scooter shuts down to conserve battery Cycle key switch OFF then ON Controll...

Page 42: ...ea with lubrication oil Be careful not to get oil onto the brake pad Stiffness in steering Bearings in head tube are worn Replace bearings Controller Troubleshooting The controller used in the scooter...

Page 43: ...ring faulty or setup incorrectly Contact Electric Mobility or an Authorized Service Center 8 X Motor Voltage Error Scooter will not operate Motor or wiring faulty Contact Electric Mobility or an Autho...

Page 44: ...ect in materials or workmanship appear Electric Mobility Corporation will repair or at its option replace the frame Electric Mobility Three Year Limited Warranty Drive Train including transaxle motor...

Page 45: ...t no cost during the first sixty days After sixty days battery replacement costs are prorated for an additional ten months at 10 each month and are the responsibility of the original purchaser Example...

Page 46: ...e excluded Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion of limitation of incidental or consequential damages so the above limitation or excl...

Page 47: ...Heavy Duty Drivetrain Max Spd High Speed Sport Drivetrain 5 0 mph 8 km h 220 lbs 5 9 mph 9 5 km h 220 lbs OPTIONAL Weight Capacity 450 lbs 204 kg Maximum Range Up to 25 miles 40 2 km Front Tires 10 x...

Page 48: ...8 cm Incline Seat Height 23 1 Incline Seat Height 27 25 1 10 400 lbs 7 400 lbs Max Spd Heavy Duty Drivetrain Max Spd High Speed Sport Drivetrain 5 0 mph 8 km h 220 lbs 5 9 mph 9 5 km h 220 lbs OPTIONA...

Page 49: ...1 Illustration 9 Clock Installation 22 Illustration 10 Seat Post Height Adjustment 23 Illustration 11A and 11B Brake Release Lever 26 Illustration 12 and 13 Removing Harness Connection and Frame Pin 3...

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