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VENT-FREE APPLICATIONS (Additional Requirements)

1.

Do not use this CHILLBUSTER as a Vent Free Heater in sleeping quarters, bathrooms or recreational vehicles.

2.  When operated as a VENT FREE heater, the minimum clearances from the fireplace opening to combustible 

materials must be maintained as outlined in section "CLEARANCES TO COMBUSTIBLES" (page 6).

3.

The installation and the provision for combustion and ventilation air must conform with the National Fuel Gas Code 
ANSI Z223.1 latest edition.

Provisions For Adequate Combustion And Ventilation Air (VENT-FREE):

This heater shall not be installed in a "confined" space or unusually tight construction

unless provisions are provided for adequate combustion and ventilation air.

Confined Or Unconfined Space Determination (VENT-FREE)
The National Fuel Gas Code defines a confined space as a space whose volume is less than 50 cubic feet per 1,000
Btu per hour (4.8m

3

 

per kW) of the aggregate input rating of all appliances installed in that space and an unconfined

space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8m

3

 per kW) of the aggregate

input rating of all appliances installed in that space. Rooms communicating directly with the space in which the
appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Calculations To Determine Confined Or Unconfined Space (VENT-FREE):
1. Determine number of rooms (including adjoining rooms
with doorless passageways or ventilation grates.)

Example:
Living room/dining room + Kitchen

2. Determine the Total Volume of the Space (width
x length x height).

Living room/dining room  14' x 20' x  8' = 2240 cu ft
Kitchen                                        

8' x 12' x   8' =   768 cu ft

Total Volume of Space

       3008 cu ft

3. Divide the total space volume by 50 cuft to determine
the Maximum Supportable Btu/Hr.

3008 cu ft ÷  50 = 60.160  x 1000 = 

6 0 , 1 6 0

Maximum Supportable Btu/Hr = 60,160 Btu/Hr

.

4. Add the rated (Btu/hr) of all fuel burning appliances in
the "space" to determine Actual Btu/Hr Used.

Vent free gas log heater

40,000 Btu/Hr

Gas water heater                   

                    

32,000 Btu/Hr

Actual Btu/Hr Used

7 2 , 0 0 0   B t u / H r

Note: Do not include direct vent gas appliances.

5. Compare Maximum Supportable Btu/Hr against
     Actual Btu/hr Used.

Maximum Supportable Btu/Hr=60,160 Btu/Hr
Actual Btu/Hr Used=             

      72,000 Btu/Hr

Excess Btu/Hr=

     11,840 Btu/Hr

If Actual Btu/Hr Used is greater than Max Supportable Btu/Hr then space is CONFINED.

If the Actual Btu/Hr Used is less than Maximum     Supportable Btu/Hr then space is UNCONFINED.
In the example, because the Actual Btu/Hr Used exceeds the Maximum Supportable Btu/hr 

the space

would be considered a Confined Space requiring you to either increase the Maximum Supportable
Btu/Hr, decrease
 the Actual Btu/Hr Used or operate as a Vented Appliance (see page 3).

Adequate Combustion And Ventilation Air Options (VENT-FREE):

Increase the Maximum Supportable Btu/Hr by adding to the number of rooms which comprise the "Space".
To do this you must ether completely remove the door to an adjoining room or provide two permanent ventilation
grills; one within 12" of the ceiling and another within 12" of the floor.

Increase the Maximum Supportable Btu/Hr by providing extra fresh air using ventilation grills and ducts to the
outdoors. You must provide two permanent openings, one within 12" of the ceiling and another within 12" of the
floor. Connect these directly to the outdoors or spaces open to the outdoors, e.g., attics or crawl spaces.

Follow the 

National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation

 for

required size of ventilation grills or ducts.

Lower the Actual Btu/Hr Used by relocating other gas burning appliances outside the "space" or installing a
lower Btu/Hr heater. In the example, the maximum Btu/Hr of the heater could be no more than 28,160 Btu/Hr.

For our example, we have chosen to add to our Total Volume of the Space by removing the door to an adjoining
study and increasing our Maximum Supportable Btu/Hr by the volume of the additional room. The new "space"
calculations, including the additional adjoining room are:

Living room/dining room & Kitchen

3008 cu ft

Study (9' x 10' x  8')                                 

                    

  720 cu ft

Total volume of space

3728 cu ft

The new

 Maximum Supportable Btu/Hr

  = (3728 cu ft  ÷ 50 cu ft ) x 1000 = 

7 4 , 5 6 0   B t u / H r

74,560 Btu/Hr = Maximum Supportable Btu/Hr

             

- 72,000 Btu/Hr = Actual Btu/Hr Used

  2,560 Btu/Hr = Remaining Supportable Btu/Hr

Because the Actual Btu/Hr used is now less than the Maximum Supportable Btu/Hr, the space is

considered an Unconfined Space. No additional fresh combustion and ventilation air would be required.

4

Summary of Contents for AGA Chillbuster IR

Page 1: ...enclosure DO NOT install this appliance in a factory built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs Do not use this CHILLBUSTER as a Vent Free Heater in sleeping quarters bathrooms or recreational vehicles WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage p...

Page 2: ...es instructions stating it has not been tested or should not be used with unvented gas logs WARNING Any change to this heater or its controls can be dangerous Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpet...

Page 3: ... proper operation 3 Any outside air ducts and or ash dumps in the fireplace shall be permanently closed at time of installation WARNING Do not use a blower insert heat exchanger insert or other accessory not approved for use with this heater WARNING Do not allow fans to blow directly into the fireplace Avoid any drafts that alter burner flame patterns Pressure Testing VENTED and VENT FREE 1 Use Pr...

Page 4: ...e Btu Hr against Actual Btu hr Used Maximum Supportable Btu Hr 60 160 Btu Hr Actual Btu Hr Used 72 000 Btu Hr Excess Btu Hr 11 840 Btu Hr If Actual Btu Hr Used is greater than Max Supportable Btu Hr then space is CONFINED If the Actual Btu Hr Used is less than Maximum Supportable Btu Hr then space is UNCONFINED In the example because the Actual Btu Hr Used exceeds the Maximum Supportable Btu hr th...

Page 5: ... floors between wall panels at penetrations for plumbing electrical and gas lines and at other openings WARNING CARBON MONOXIDE POISONING MAY LEAD TO DEATH When used without fresh air gas log sets may give off carbon monoxide an odorless colorless poisonous gas Some people pregnant women persons with heart or lung disease anemia or under the influence of alcohol and persons at high altitudes are m...

Page 6: ...0 plus 10 FIREBOX Standard Fireplace Hood with a minimum 4 inch horizontal projection such as those offered by most major fireplace manufacturers Figure 2 IF YOU CANNOT MEET THESE MINIMUM CLEARANCES YOU MUST OPERATE HEATER WITH CHIMNEY FLUE DAMPER OPEN Operate as a VENTED Heater See Page 3 ALL APPLICATIONS VENTED and VENT FREE OPERATION ASSEMBLY AND INSTALLATION Installing Chillbuster Burner Unit ...

Page 7: ...LOGs across the FRONT and REAR logs with the LOCATOR PINS inserted into the drilled holes located on the bottom of both LARGE TOP LOGs Figures 7 and 8 3 Place R and L SMALL TOP LOGs across the FRONT LOG and LARGE TOP LOGs with the LOCATOR PINS inserted into the drilled holes Figures 7 and 8 To ensure optimum performance logs must be placed on burner as depicted Do not Allow Top Logs to Cross Flame...

Page 8: ...s the Gas Control Valve Figure 9 knob is turned to ON 8 To turn the Infra Red Heater off turn the Infra Red front Burner Valve clockwise to OFF NOTE turning the Gas Control Valve to OFF simultaneously stops gas flow to both the Rear Gas Burner and the Infra Red burner Shutting Down 9 Turning the Gas Control Valve to OFF will allow the pilot to remain lit while shutting down both the Rear Burner an...

Page 9: ... Valve clockwise to OFF NOTE Turning KNOB A Main Gas Control to OFF stops gas flow to both the Rear Gas Burner and the Front Infra Red burner simultaneously Shutting Down 11 Turning KNOB A Main Gas Control to OFF allows the pilot to remain lit while shutting down both the Rear Gas Burner and the Front Infra Red Heater See Figure 11 12 For complete shutdown including pilot slightly push control KNO...

Page 10: ...rt for optimum performance Air shutters which have been closed or are obstructed with debris will not allow sufficient combustion air into burner Air shutters should be periodically cleaned of debris Use compressed air or a soft bristle brush to clear pilot and burner s air intakes Air shutters should not be altered from factory settings WARNING Failure to keep the primary air opening s of the bur...

Page 11: ...Burner Orifice 38 Front Burner Gas Valve 2 Top Log Large Left 11a Carryover Tube Orifice Holder 39 Front Burner Valve Knob 3 Rear Log Holder P 21 S25 Infrared Burner 40 Regulator Outlet Brass 4 Front Log 12 Lighter Tube CRA B M Manual 41 3 8 x 3 8 Street EL 5 Grate 13 Cylindrical Spacer 30 Regulator Input Brass tapped 6 Top Log Small Right 14 Burner back 31 Gas Pressure Reg N CRA B T Thermostat 7 ...

Page 12: ...y as set forth herein and applies only for the periods designated above 2 RASMUSSEN shall not be liable for any loss damage incidental or consequential damages of any kind whether based upon warranty contract or negligence arising in connection with the sale use or repair of the product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitat...

Page 13: ... Knob B Pilot Set Screw under plate here OFF ON KNOB A Main Gas Control KNOB B Rear Gas Burner Thermostat KNOB C Infra red Front Burner Valve 13 ...

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