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VENT-FREE APPLICATIONS (Additional Requirements)

COMBUSTION AIR CALCULATIONS WORKSHEET

1 .

Room

Width

Length

Height

x

 H=Vol. (ft3)

1 a .

1 b .

1 c .

1 d .

2 .

Total Volume (ft3 )sum of Volume (ft3) of all rooms                         (sum lines 1a. thru 1d.) 2 .

3 .

Max Supportable Btu/Hr=Total Volume (ft3) ÷ 50 x 1000                (line 2 ÷ 50 x1000)

3 .

4 .

4 a .  

3

                   Btu/hr 4 b .

3

                   Btu/hr 4 c .      

3

               Btu/hr 4 d .   

3

                 Btu/hr

Actual Btu/hr used = Sum Btu/hr of all fuel burning appliances inside the space
identified as rooms 1a. thru 1.b                                                                               (sum line 4a thru 4d.) 4 .

5 .

(Maximum Supportable Btu/Hr) minus (Actual Btu/hr Used)    (Line 3 - line 4)

5.                          *

*

If Line  is greater than zero, the Actual Btu/Hr Used is less than the Maximum Supportable Btu/Hr
and the space is considered UNCONFINED. No additional fresh combustion and ventilation is required.

*

If Line  is zero or less, the Actual Btu/Hr Used is greater than  Maximum Supportable Btu/Hr and
the space is CONFINED. You must either increase the Maximum Supportable Btu/Hr, decrease
the Actual Btu/Hr Used or operate as a Vented Appliance (see page 3).

WARNING: If the area in which the heater may be operated is smaller than that defined
as an unconfined space or if the building is of unusually tight construction, provide
adequate combustion and ventilation air by one of the methods described in the
National Fuel Gas Code, ANSI Z223.1, 1992, Section 5.3 or applicable local codes.

Unusually tight construction is construction where:
a) Walls and ceilings exposed to the outside atmosphere have a continuous water
vapor retarder with a rating of 1 perm or less with openings gasketed or sealed, and
b) Weather stripping has been added on openable windows and doors, and
c) Caulking or sealants are applied to areas such as joints around window and door
frames, between sole plates and floors, between wall panels, at penetrations for
plumbing, electrical, and gas lines, and at other openings.

WARNING: CARBON MONOXIDE POISONING MAY LEAD TO DEATH

When used without fresh air, gas log sets may give off carbon monoxide, an odorless, colorless,

poisonous gas. Some people, pregnant women, persons with heart or lung disease, anemia, or under

the influence of alcohol and persons at high altitudes are more affected by carbon monoxide than
others. Early signs of carbon monoxide poisoning resemble the flu: Headache, dizziness, and/or

nausea. If you have these signs, the gas log may not be installed or working properly, or the chimney

flue may be blocked.  GET FRESH AIR AT ONCE! Have gas log set and chimney flue serviced

before using again.

OPEN A WINDOW AN INCH OR TWO FOR ADEQUATE COMBUSTION AND

VENTILATION AIR WHEN USING YOUR VENT FREE GAS LOG ROOM HEATER

Minimum Clearances To Combustibles (VENT-FREE):

42"

15 1/2"

Figure 1

Side wall:

15 1/2" from side of fireplace opening. Figure 1

Ceiling:

42" from top of fireplace opening. Figure 1

Mantel: See Charts and Diagrams shown at Figures 2 and 3

N O T E :  "Clearances to Combustible Construction" are those distances
required to ensure that a fireplace mantel or facing will not catch fire. In most
cases they should also be adequate to prevent any discoloration or warping
due to heat. However, each and every Gas Log Installation (CHILLBUSTER
included) presents a different and completely unique set of circumstances
involving many variables beyond the control of the Gas Log Manufacturer.
These include paint or finish composition, previous exposure to heat,
methods and quality of construction, air flow patterns, glass doors, fans or
blowers, etc.. Because of these variables, we cannot guarantee that heat
warping or discoloration will never occur. The potential for heat warping or
discoloration may exist whether you are burning a CHILLBUSTER, some
other manufacturer's Gas Log or even wood.

5

Summary of Contents for AGA Chillbuster IR

Page 1: ...enclosure DO NOT install this appliance in a factory built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs Do not use this CHILLBUSTER as a Vent Free Heater in sleeping quarters bathrooms or recreational vehicles WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage p...

Page 2: ...es instructions stating it has not been tested or should not be used with unvented gas logs WARNING Any change to this heater or its controls can be dangerous Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpet...

Page 3: ... proper operation 3 Any outside air ducts and or ash dumps in the fireplace shall be permanently closed at time of installation WARNING Do not use a blower insert heat exchanger insert or other accessory not approved for use with this heater WARNING Do not allow fans to blow directly into the fireplace Avoid any drafts that alter burner flame patterns Pressure Testing VENTED and VENT FREE 1 Use Pr...

Page 4: ...e Btu Hr against Actual Btu hr Used Maximum Supportable Btu Hr 60 160 Btu Hr Actual Btu Hr Used 72 000 Btu Hr Excess Btu Hr 11 840 Btu Hr If Actual Btu Hr Used is greater than Max Supportable Btu Hr then space is CONFINED If the Actual Btu Hr Used is less than Maximum Supportable Btu Hr then space is UNCONFINED In the example because the Actual Btu Hr Used exceeds the Maximum Supportable Btu hr th...

Page 5: ... floors between wall panels at penetrations for plumbing electrical and gas lines and at other openings WARNING CARBON MONOXIDE POISONING MAY LEAD TO DEATH When used without fresh air gas log sets may give off carbon monoxide an odorless colorless poisonous gas Some people pregnant women persons with heart or lung disease anemia or under the influence of alcohol and persons at high altitudes are m...

Page 6: ...0 plus 10 FIREBOX Standard Fireplace Hood with a minimum 4 inch horizontal projection such as those offered by most major fireplace manufacturers Figure 2 IF YOU CANNOT MEET THESE MINIMUM CLEARANCES YOU MUST OPERATE HEATER WITH CHIMNEY FLUE DAMPER OPEN Operate as a VENTED Heater See Page 3 ALL APPLICATIONS VENTED and VENT FREE OPERATION ASSEMBLY AND INSTALLATION Installing Chillbuster Burner Unit ...

Page 7: ...LOGs across the FRONT and REAR logs with the LOCATOR PINS inserted into the drilled holes located on the bottom of both LARGE TOP LOGs Figures 7 and 8 3 Place R and L SMALL TOP LOGs across the FRONT LOG and LARGE TOP LOGs with the LOCATOR PINS inserted into the drilled holes Figures 7 and 8 To ensure optimum performance logs must be placed on burner as depicted Do not Allow Top Logs to Cross Flame...

Page 8: ...s the Gas Control Valve Figure 9 knob is turned to ON 8 To turn the Infra Red Heater off turn the Infra Red front Burner Valve clockwise to OFF NOTE turning the Gas Control Valve to OFF simultaneously stops gas flow to both the Rear Gas Burner and the Infra Red burner Shutting Down 9 Turning the Gas Control Valve to OFF will allow the pilot to remain lit while shutting down both the Rear Burner an...

Page 9: ... Valve clockwise to OFF NOTE Turning KNOB A Main Gas Control to OFF stops gas flow to both the Rear Gas Burner and the Front Infra Red burner simultaneously Shutting Down 11 Turning KNOB A Main Gas Control to OFF allows the pilot to remain lit while shutting down both the Rear Gas Burner and the Front Infra Red Heater See Figure 11 12 For complete shutdown including pilot slightly push control KNO...

Page 10: ...rt for optimum performance Air shutters which have been closed or are obstructed with debris will not allow sufficient combustion air into burner Air shutters should be periodically cleaned of debris Use compressed air or a soft bristle brush to clear pilot and burner s air intakes Air shutters should not be altered from factory settings WARNING Failure to keep the primary air opening s of the bur...

Page 11: ...Burner Orifice 38 Front Burner Gas Valve 2 Top Log Large Left 11a Carryover Tube Orifice Holder 39 Front Burner Valve Knob 3 Rear Log Holder P 21 S25 Infrared Burner 40 Regulator Outlet Brass 4 Front Log 12 Lighter Tube CRA B M Manual 41 3 8 x 3 8 Street EL 5 Grate 13 Cylindrical Spacer 30 Regulator Input Brass tapped 6 Top Log Small Right 14 Burner back 31 Gas Pressure Reg N CRA B T Thermostat 7 ...

Page 12: ...y as set forth herein and applies only for the periods designated above 2 RASMUSSEN shall not be liable for any loss damage incidental or consequential damages of any kind whether based upon warranty contract or negligence arising in connection with the sale use or repair of the product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitat...

Page 13: ... Knob B Pilot Set Screw under plate here OFF ON KNOB A Main Gas Control KNOB B Rear Gas Burner Thermostat KNOB C Infra red Front Burner Valve 13 ...

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