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ALL APPLICATIONS (VENTED and VENT FREE OPERATION)

Pilot Location:   

Pilot is located on right side behind front burner.

OP AMERICA Standard (Manual/Remote Models)
The Pilot flame should be steady and soft blue surrounding 1/8  inch of
the thermocouple tip as shown in Figure 7.
OP AMERICA Millivolt (Switch Model)
NOTE: The OP America Millivolt Pilot/ODS is equipped with a quick
acting thermocouple allowing gas flow to the pilot after approximately 30-
40 seconds.  An additional 60 to 90 seconds time is required to fully
heat the thermogenerator and allow gas to the main burner(s).
Pilot Flame Adjustment.  Pilot flame should be steady and soft

THERMOGENERATOR (Switch Models)

LP THEMOCOUPLE

NAT  GAS 

THERMOCOUPLE

PIEZO SPARKER

PILOT FLAME

Figure 7

AIR INTAKE

HOLES

blue extending approx. 1 inch beyond the pilot tube. If adjustment is necessary, use a narrow long stem screw driver
to turn pilot adjustment screw  (see Figure 5-Switch or Figure 6-Remote).  To adjust  turn clockwise for less pilot flame,
counterclockwise for more pilot flame. There is no pilot adjustment available on C5-A or C5-B Manual Models.

IMPORTANT SERVICE TIP!  Obstructed Pilot Air Intake Ports result in an improper gas/air mixture
and a weak pilot flame.  Weak pilot flame is the NUMBER 1 SERVICE ISSUE RE NUISANCE
SHUT-OFF.  
Using canned compressed air , pipe cleaner or an artist's brush, clean out the opposing
Air Intake Ports located at base of Pilot (where gas supply line attaches to pilot).  (Figure 7)

   .

Switch Control Accessory Options:

ULTRA-SONIC WIRELESS REMOTE

(Model "F10AB)

INFRARED WIRELESS REMOTE WITH THERMOSTAT

(Model "IRRC")

WALL SWITCH

(Model "WS-1")

WALL THERMOSTAT

(Model "TS-1")

WALL TIMER (60 MINUTE TIMER)

(Model "WT-1")

CRACKLER Sound Generator option for F 1 0 A B  or IRRC

(Model "CF5")

Accessory REMOTE LOG HOUSE (Model "RH") is available for use as a heat resistant "log" in which the
receiver portion of Wireless remote option F 1 0 A B  or IRRC may be located.

Accessory CRACKLER LOG HOUSE (Model "CH") is available for use as a heat resistant "log" in which the 
CRACKLER Sound Generator option for both the F10 AB  and IRRC wireless remotes may be located.

NORMAL OPERATING CHARACTERISTICS

Each and every CHILLBUSTER that leaves the factory is quality checked to ensure compliance with our 
American Gas Association certification. This check includes an operational test to ensure both satisfactory 
combustion and proper operation.
Each installation site for any vent free heater presents its own unique combustion environment.  Specific factors

such as weather tightness of the home, size of the room in 
which the heater is installed, central heating, ceiling fans, 
drafts, altitude, the size of the firebox, paint or soot inside the 
firebox, etc., all have an influence on the proper operation of any 
vent free gas log set.

A  normally operating CHILLBUSTER Gas Logs possess the
following characteristics:

Clean burning combustion, which, after normal break in, will 
produce no soot or smoke.

A full bodied, lively flame. The flame will be blue at the base and a

combination of blue and yellow at the body and tips. Figure 8.

After initial break-in produce no odor other than the normal odors 
associated with the combustion of Natural or Propane gas and/or 
the environment in which the heater is operated.

Figure 8

Will produce water vapor (increase indoor humidity) which may be beneficial during the dry heating season.

CUSTOMER RESPONSIBILITIES AND ANNUAL MAINTENANCE

• Keep the area around the CHILLBUSTER free and clear from debris. From time to time, visually check pilot and 

burner flames for proper appearance (Figures 7 and 8).  Normal flame color should be yellow body surrounded 
by a hard blue haze.

• The pilot, air shutters and burners must be free of lint and dirt for optimum performance.  Air shutters which have 

been closed or are obstructed with debris will not allow sufficient combustion air into burner.  Air shutters should be
periodically cleaned of debris.  Use compressed air or a soft bristle brush to clear pilot and burner(s) air intakes.  Air 
shutters should not be altered from factory settings
"WARNING: Failure to keep the primary air
opening(s) of the burner(s)clean may result in sooting or property damage.

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Summary of Contents for CHILLBUSTER 5

Page 1: ...in a listed ventless firebox enclosure DO NOT install this appliance in a factory built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs...

Page 2: ...s instructions stating it has not been tested or should not be used with unvented gas logs WARNING Any change to this heater or its controls can be dangerous Installation and repair should be done by...

Page 3: ...peration 3 Any outside air ducts and or ash dumps in the fireplace shall be permanently closed at time of installation WARNING Do not use a blower insert heat exchanger insert or other accessory not a...

Page 4: ...Btu Hr against Actual Btu hr Used Maximum Supportable Btu Hr 60 160 Btu Hr Actual Btu Hr Used 72 000 Btu Hr Excess Btu Hr 11 840 Btu Hr If Actual Btu Hr Used is greater than Max Supportable Btu Hr the...

Page 5: ...floors between wall panels at penetrations for plumbing electrical and gas lines and at other openings WARNING CARBON MONOXIDE POISONING MAY LEAD TO DEATH When used without fresh air gas log sets may...

Page 6: ...CLEARANCES YOU MUST OPERATE HEATER WITH CHIMNEY FLUE DAMPER OPEN Operate as a VENTED Heater See Page 3 ALL APPLICATIONS VENTED and VENT FREE OPERATION Installing Chillbuster 5 Burner Unit Into Firepl...

Page 7: ...oser the pieces the better the glowing ember effect WARNING Excessive amounts of Ember Material or Ember Material which is too tightly packed or exposed ports on Front or Middle burner can result in d...

Page 8: ...ers Rear Burner All positions are controlled through the Valve Knob CAUTION Cycling rapidly between burner settings can result in VENTURI LIGHT OFF This is characterized by a loud air flow noise resul...

Page 9: ...From THERMOPILE Valve Terminals 3 Way Control Selector Switch To ACCESSORY CONTROL Outside Terminal Piggy Back Outside Terminal instructions for individual Remote Accessory Options are included with t...

Page 10: ...resistant log in which the CRACKLER Sound Generator option for both the F10 AB and IRRC wireless remotes may be located NORMAL OPERATING CHARACTERISTICS Each and every CHILLBUSTER that leaves the fact...

Page 11: ...our log set When ordering parts always specify From information available on name plate attached to grate the following 1 Model number of the log set 2 Serial number of the log set 3 Type of gas natur...

Page 12: ...as set forth herein and applies only for the periods designated above 2 RASMUSSEN shall not be liable for any loss damage incidental or consequential damages of any kind whether based upon warranty c...

Page 13: ...CHANGES 2 03 page 1 standard update z21 11 2a 2001 DUE 4 03 standard update z21 11 2b 2002 DUE 12 03 Title change Customer Responsibilities And Annual Maintenance page 10 13...

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