Ravaglioli G3.140R, Instruction Manual

Page 1: ...COMPONENTS enclosed to this manual GB TRANSLATION FROM THE ORIGINAL INSTRUCTIONS G3 140R GP3 140R G3 140RS GP3 140RS 1297 M007 1_R 1297 M007 1_R Technical services RAVAGLIOLI S p A Via 1 Maggio 3 4003...

Page 2: ...ms rapid setting and measurements through distance diameter caliper arm_____________ 24 14 2 2 Programs setting through Measurement being acquired screen page______________________ 27 14 3 Indicative...

Page 3: ...MAINTENANCE__________ 55 18 0 TECHNICAL DATA__________________ 56 18 1 Dimensions___________________________ 57 19 0 STORING___________________________ 58 20 0 SCRAPPING________________________ 58 21...

Page 4: ...140R G3 140RS models pneumatic mandrel open close pedal only for GP3 140R GP3 140RS models 7 Main switch 8 External data gauge standard for G3 140RS GP3 140RS models optional for G3 140R GP3 140R mode...

Page 5: ...o be performed compulsorily Danger Be particularly careful Symbols Description Move with fork lift truck or pallet truck Lift from above 1541000 General danger Wear safety goggles Technical assistance...

Page 6: ...CED QUOTE THE CODE NUMBER WHEN REORDERING 99990114 99990758 999910050 999912940 999914160 999914170 999916310 999920190 999920540 Arrow plate Electricity danger plate Protection device use plate Lifti...

Page 7: ...wheel balancer will give you many years of trouble free service and lots of satisfaction 2 0 INTENDED USE The machines models G3 140R GP3 140R G3 140RS GP3 140RS and relative versions are wheel balanc...

Page 8: ...a transgression of European safety rules Use of the machine is only permitted in places free from explosion or fire hazard and in dry places under cover Original spare parts and accessories should be...

Page 9: ...WEAR SHOULD BE ADEQUATE FOR THE TYPE OF OPERATIONS TO BE CAR RIED OUT The machine handles and operating grips must be kept clean and free from oil The workshop must be kept clean and dry Make sure tha...

Page 10: ...mbient conditions other than those specified above is only allowed after prior agreement with and approval of the manufacturer 6 0 UNPACKING DURING UNPACKING ALWAYS WEAR GLOVES TO PREVENT ANY INJURY C...

Page 11: ...ghting for normal working operations However it must be used in an adequately lit environment In case of poor lighting use lamps having total power 800 1200 Watt IF IT IS INSTALLED EACH TIME THE ROD O...

Page 12: ...1 GAR111 Cones protection cup 1 129571492 Gauge 1 1300A004 Weight pliers 1 999072 Carriages counterweight 1 For G3 140RS model Code Description N GAR101 Rapid ring nut pusher ring 1 GAR111 Cones prote...

Page 13: ...e Fig 6 ref 2 9 3 2 Fitting and removal of the pneumatic mandrel on the flange Only for GP3 140R GP3 140RS models FITTING 1 After making power and air connections switch on the machine the pneumatic m...

Page 14: ...ig 11 Fig 11 5 Press the brake pedal and at the same time block the external mandrel using the wrench supplied Fig 12 Fig 12 REMOVAL Close the pneumatic mandrel by means of the pedal to access the key...

Page 15: ...Fig 13 ref 4 by screwing the 2 screws provided Fig 13 ref 5 Lock these screws with the nuts Fig 13 ref 6 so that the mandrel and the gauge arm are levelled out see Fig 14 Fig 13 3 Also make sure the...

Page 16: ...2 screws provided Fig 16 ref 5 Lock these screws with the nuts Fig 16 ref 6 so that the mandrel and the gauge arm are levelled out see Fig 17 Fig 16 3 Also make sure the gauge tip Fig 17 ref 1 is posi...

Page 17: ...ef 5 inside it Then screw the previously unscrewed nuts and washers again Fig 19 2 Connect the plugs on the power supply sockets and monitor signal Connect the wiring of the keyboard 3 Fix the monitor...

Page 18: ...NE PLATE ALL MAIN POWER COMPO NENTS ARE IN GOOD CONDI TION THE ELECTRICAL SYSTEM IS PROPERLY GROUNDED GROUND WIRE MUST BE THE SAME CROSS SECTION AREA AS THE LARGEST POWER SUP PLY CABLES OR GREATER MAK...

Page 19: ...g socket connection has been made turn on the machine using the master switch Fig 23 ref 1 11 0 AIR CONNECTIONS Only for GP3 140R GP3 140RS models IN CASE OF A CHANCE SUP PLY FAILURE AND OR BEFORE ANY...

Page 20: ...R USE ON THE WHEEL BAL ANCER Wheel fitting using the cones provided is illustrated be low For alternative fittings using optional accessories refer to the special instructions provided separately 12 1...

Page 21: ...oose the cone Fig 30 ref 2 most suit able for the wheel to be balanced These accessories must be selected according to the shape of the rim Position the wheel Fig 30 ref 3 fitting the cone Fig 30 ref...

Page 22: ...itting the wheel 6 Fit the wheel Fig 32 ref 3 with the inside of the rim towards the wheel balancer until the wheel is up against the support flange Fig 32 ref 2 Fig 31 Fig 32 7 Fit the cone Fig 33 re...

Page 23: ...e main screen Home appears on the monitor Fig 35 1 2 3 4 5 A B C DURING MANDREL OPENING CLOSING OPERATIONS BE CARE FUL TO KEEP YOUR HANDS AND OTHER PARTS OF THE BODY AWAY FROM THE MANDREL 13 0 CONTROL...

Page 24: ...HAVE NOT YET BEEN STORED ON THE NEW MEASURES AFTER THE SWITCHING ON THE MACHINE DOES NOT PERFORM ANY OPERATION 14 2 Balancing programs setting The setting of the balancing programs can be per formed...

Page 25: ...he button see Fig 41 ref 1 GAR304 GAR306 Bring into contact the weights fitting gripper with the inner part of the rim 2 contact points see Fig 37 to select ALU S program REPEATEDLY BRINGING THE GAUGE...

Page 26: ...of the measurement the eccentricity graph appears as shown in the Fig _44 Fig 43 Fig 44 1 2 3 6 1 Fundamental sine wave fuchsia coloured graph 2 Graph of detected eccentricity red 3 Slider that indica...

Page 27: ...LU S1 ALU S2 STAT STAT 1 STAT 2 ALU 1 ALU 2 ALU 3 ALU 4 IF THE PROGRAM NAME IS NOT HIGHLIGHTED BLUE PRESS THE BUTTON REPEATEDLY UNTIL THE ABOVE CONDITION IS REACHED Use the arrows and or to select the...

Page 28: ...5 THE MORE THE POINTS CHOSEN FOR THE PROBING ARE DISTANT FROM EACH OTHER THE MORE THE BALANCING WILL BE EFFEC TIVE 14 3 1 Weights positioning The monitor displays when it is absolutely necessary that...

Page 29: ...ogram with weight value to be fitted if the value is of blue the machine advises not to use it 4d STATIC Program 5 N user if selected 6 Arrows indicating the weight fitting point with distance diamete...

Page 30: ...eight in the pliers of the gauge rod 2 Pull out the gauge until the arrows Fig 46 ref _6 both turn green 3 Rotate the gauge arm until the weight touches the rim Fit weight on the position where pliers...

Page 31: ...PPLY THE INTER NAL OR EXTERNAL WEIGHT AS INDICATED BY THE 2 GREEN ARROWS Fig 46 ref 2 or 3 ON THE CORRESPONDING MONITOR SCREEN Weights fitting at 6 o clock without the use of lasers TO USE THIS MODE I...

Page 32: ...desired value press button to shift to the next value After entering all the required measures you can spin the wheel by pressing the button and closing the protective guard NOTE In case the distance...

Page 33: ...ng only for wheel inner side At the end of the procedure the wheel balancing condi tions can be checked by performing a trial spin 14 7 4 Dynamic The DYNAMIC program allows the wheels balancing by fit...

Page 34: ...ial spin The procedure has now been completed 14 7 9 ALU 2 The ALU 2 function balances wheels with light alloy rims by fitting adhesive weights on the outside and inside of the rim The position of the...

Page 35: ...optimise the weight consumption and reduce both the DYNAMIC and any remaining STATIC unbalance as much as possible Unlike the standard STATIC procedure the ECO WEIGHT procedure though only using one w...

Page 36: ...ers touches the wheel 1 2 3 4 5 6 KEY 1 Only weight to be fitted 2 Last program and last values used for the spin 3 Residual dynamic unbalance value if the value is blue it is not to carry out ECO WEI...

Page 37: ...E STATIC RESIDUE IN ORDER TO DECIDE WHETHER IT IS CONVENIENT TO CONTINUE SEE FIG 49 IF BOTH DYNAMIC UNBALANCES AND STATIC RESIDUE ARE SHOWN AS WHITE VALUES ON THE MONI TOR THIS MEANS THAT THE PROGRAM...

Page 38: ...o select the outer weight to edit Press buttons or to increase or decrease the total weight to be fitted THE BLUE VALUE INDICATES WHICH VALUE IS ACTIVE AND YOU ARE EDITING THE HIGHER THE CHOSEN WEIGHT...

Page 39: ...not look at tractive on some types of rims In this case the weights hidden behind spokes mode can be used This splits any correction weight on the outer side into two parts to be hidden behind the ri...

Page 40: ...e first weight Press the button to confirm that you have ap plied the SECOND weight and get back to the initial situation of unbalance before performing the weights hidden behind the spokes procedure...

Page 41: ...ncer positioning the reference mark on the rim in line with the arrow on the flange Position the reference mark on the rim in line with the arrow on the flange Position the tyre ref erence mark on the...

Page 42: ...o clock see Fig 53 Fig 53 reference mark on RIM Fig 54 Reference mark on TYRE and reference mark on RIM shall coincide Press button to confirm that step 4 has been completed Perform another spin closi...

Page 43: ...shown for the ALU S mode see Par 14 7 5 14 10 Recalculation Function After making a spin the wheel automatically stops indicating the weight s to be fitted and its their position In case the operator...

Page 44: ...measurement in the desired mode and on the screen will appear an indication showing the measures that will be acquired The motorcycle mode automatically recalculates the wheel distance measurement in...

Page 45: ...button 2 Calibrations menu push button Fig 56 15 1 Options menu Press the button to display the monitor screen to enable disable options as shown below To enable disable individual functions simply h...

Page 46: ...namic residues in the ECO WEIGHT function enabled on machine delivery Enable disable the functions of motor bike balancing disabled on machine delivery Enable disable the encoder mounted on the spin m...

Page 47: ...To carry out this setting press the icon You will see the following screen KEY 1 Thickness height weights default value 4 mm 2 Weights width default value 19 mm 1 2 15 1 1 Lower weight limit Correcti...

Page 48: ...ied out spin B Acquired measurements for the last carried out spin A B Press any of the available numbers on the buttons at the bottom of the page to select the corresponding user The system stores th...

Page 49: ...elow Set the size of the rim on the mandrel using the distance diameter caliper arm and the external data gauge if present or manual caliper Press the button and close the guard to the perform the 1st...

Page 50: ...caliper calibration Press the button to display the following screen page on the monitor APPLY THE WEIGHT AT A POINT IN WHICH BOTH SIDES OF THE RIM THERE IS THE POSSIBILITY OF APPLYING A CLIP WEIGHT...

Page 51: ...ed above the gauge Fig 61 ref 2 1 mm Press push button The following screen will appear on the monitor Place the gauge as shown in the following figure Press push button Wait a few seconds until you s...

Page 52: ...page will be displayed The calibration of the distance diameter caliper is finished Calibration of external data gauge optional Press the button to display the following screen page on the monitor Fi...

Page 53: ...e will be displayed Fig 66 GAR306 GAR304 Move the tip of the width measuring device Fig 66 ref 1 in line with the outer surface of the flange Fig 66 ref 2 Press button At the end of the operation the...

Page 54: ...er samples not sufficient 7 Mandrel calibration error 8 Piezo calibration values out of tolerance 9 Wheel rotations not completed 10 Pneumatic mandrel open 11 Incorrect gain calibration 12 Distance di...

Page 55: ...to clean the pressure regulator ANY DAMAGE TO THE MACHINE DEVICES RESULTING FROM THE USE OF LUBRICANTS OTHER THAN THOSE RECOMMENDED IN THIS MANUAL WILL RELEASE THE MANUFACTURER FROM ANY LIABILITY 17...

Page 56: ...ply 110 230V 50 60 Hz 1 ph Balancing precision g 1 Balancing speed rpm 100 Rim width setting inches 1 5 22 Rim diameter setting inches 10 26 manually up to 30 Max wheel diameter inside protection inch...

Page 57: ...NTENANCE MANUAL GB Page 57 of 60 1819 1461 718 1160 1170 870 1443 1116 926 1256 90 997 1191 18 1 Dimensions Fig 67 Only for G3 140RS and GP3 140RS versions 1297 M007 1_R G3 140R GP3 140R G3 140RS GP3...

Page 58: ...symbol reported on the equipment indicates that the product must not be thrown among the un differentiated rubbish that is to say together with the mixed urban waste but it has to be managed sepa rat...

Page 59: ...JP18 JP19 JP11 JP12 11 12 13 14 15 16 17 18 19 20 21 22 23 25 24 26 M SOLENOID VALVES PNEUMATIC BRAKE LED LIGHTS LASER 6 O CLOCK REAR PIEZO FRONT PIEZO DISC ENCODER GAUGE DISTANCE EXTERNAL DATA GAUGE...

Page 60: ...ront piezo cables 16 Rear piezo cables 17 Phonic wheel encoder cables 18 Distance diameter caliper cables 19 Cable for wheel micro protection 20 Power supply cable 21 Cable for solenoid valve EVB 22 C...

Page 61: ...THE REPLACEMENT MUST BE CARRIED OUT PROFESSIONALLY QUALIFIED PER SONNEL DIE ZEICHNUNGEN DIENEN NUR ZUR IDENTIFIZIERUNG DER ERSATZTEILE DIE ERSETZUNG MUSS DURCH QUALIFIZIERTES PERSONAL ERFOLGEN LES DE...

Page 62: ...15 GRUPPO PEDALE FRENO BRAKE PEDAL UNIT BREMSE PEDALSATZ GROUPE P DAL FREIN GRUPO PEDAL FRENO Tavola N 9B Rev 0___129690590 16 GRUPPO PEDALE FRENO BRAKE PEDAL UNIT BREMSE PEDALSATZ GROUPE P DAL FREIN...

Page 63: ...DE PIEZAS Pag 3 di 27 Tavola N 17 Rev 0____129792710 27 GRUPPO LASER FISSO ILLUMINATORE FIXED LASER LIGHTING DEVICE UNIT FESTLASER BELEUCHTUNG SATZ GROUPE LASER FIXE DISPOSITIF D CLAIRAGE GRUPO LASER...

Page 64: ...ERALE MAIN ASSEMBLY GENERALSATZ ASSEMBLAGE GENERAL JUNTO GENERAL Tavola N 1 Rev 1 Tav Tab 2 Tav Tab 3 Tav Tab 4 Tav Tab 5 Tav Tab 6 Tav Tab 7 Tav Tab 8 Tav Tab 9 Tav Tab 10 Tav Tab 11 Tav Tab 12 Tav T...

Page 65: ...690331 7B 129690380 8 129690152 9A 129690610 9B 129690590 10 129793090 11 129792580 12 129390311 13 129791580 14A 14B 14C 14D 15 129791590 OPT OPT OPT OPT 16 129590710 OPT OPT 17 129792710 Tavola N 1...

Page 66: ...STE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 6 di 27 GRUPPO MOTORE MOTOR UNIT MOTORSATZ GROUPE MOTEUR GRUPO MOTOR Tavola N 2 Rev 0 129690073 1 2 3 4 5 6 6 7 8 9 9 10 10 11 12 1297 R007 1_R G3 14...

Page 67: ...S DETACHEES LISTA DE PIEZAS Pag 7 di 27 Tavola N 3A Rev 0 129690090 GRUPPO ROTANTE COMPLETO COMPLETE ROTARY UNIT KOMPLETTER ROTIERENDER SATZ GROUPE ROTATIF COMPLET GRUPO GIRATORIO COMPLETO 4 2 2 1 3 1...

Page 68: ...DETACHEES LISTA DE PIEZAS Pag 8 di 27 GRUPPO ROTANTE COMPLETO COMPLETE ROTARY UNIT KOMPLETTER ROTIERENDER SATZ GROUPE ROTATIF COMPLET GRUPO GIRATORIO COMPLETO Tavola N 3B Rev 0 129690030 4 1 1 2 3 5...

Page 69: ...S TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 9 di 27 GRUPPO FRENO BRAKE UNIT BREMSATZ GROUPE FREIN GRUPO FRENO Tavola N 4 Rev 0 129690292 1 2 3 4 5 6 6 7 7 1297 R007 1_R G3 140R GP3 140...

Page 70: ...PIEZAS Pag 10 di 27 GRUPPO TELAIO FRAME UNIT RAHMENSATZ GROUPE CHASSIS GRUPO ESTRUCTURA Tavola N 5 Rev 1 129792571 8 7 6 10 25 11 18 11 11 9 3 3 12 13 14 15 12 13 14 15 1 5 4 3 3 2 16 17 26 21 24 23...

Page 71: ...E LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 11 di 27 GRUPPO PLANCIA BOARD UNIT BRETTSATZ GROUPE PLANCHE GRUPO TABLERO Tavola N 6 Rev 1 129791911 1 2 3 4 4 4 4 5 6 7 8 8 9 10 10 1297 R007 1_R G3 1...

Page 72: ...Pag 12 di 27 GRUPPO CALIBRO TESTER UNIT KALIBERSATZ GROUPE CALIBRE GRUPO CALIBRE Tavola N 7A Rev 1 129690331 35 24 14 1 2 3 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 20 22 23 19 21 26 25 27 28 29 30 32 32...

Page 73: ...g 13 di 27 GRUPPO CALIBRO TESTER UNIT KALIBERSATZ GROUPE CALIBRE GRUPO CALIBRE Tavola N 7B Rev 1 129690380 39 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32...

Page 74: ...CES DETACHEES LISTA DE PIEZAS Pag 14 di 27 GRUPPO AZIONAMENTO FRENO BRAKE OPERATION GROUP SATZ F R BREMSBET TIGUNG GROUPE ACTIONNEMENT FREIN GRUPO ACCIONAMIENTO FRENO Tavola N 8 Rev 0 129690152 1 2 12...

Page 75: ...TACHEES LISTA DE PIEZAS Pag 15 di 27 Tavola N 9A Rev 0 129690610 1 2 3 3 4 5 6 7 8 9 10 10 11 12 13 14 14 15 15 GRUPPO PEDALE FRENO BRAKE PEDAL UNIT BREMSE PEDALSATZ GROUPE P DAL FREIN GRUPO PEDAL FRE...

Page 76: ...ISTA DE PIEZAS Pag 16 di 27 Tavola N 9B Rev 0 129690590 GRUPPO PEDALE FRENO BRAKE PEDAL UNIT BREMSE PEDALSATZ GROUPE P DAL FREIN GRUPO PEDAL FRENO 22 15 16 14 1 2 3 3 4 5 6 7 8 9 10 10 11 12 13 13 18...

Page 77: ...ES DETACHEES LISTA DE PIEZAS Pag 17 di 27 GRUPPO ELETTRONICA ELECTRONICS UNIT ELEKTRONIKSATZ GROUPE LECTRONIQUE GRUPO ELECTR NICA Tavola N 10 Rev 1 129793090 1 2 2 3 3 4 4 5 5 8 8 6 6 7 7 9 9 10 11 12...

Page 78: ...AS Pag 18 di 27 GRUPPO IMPIANTO ELETTRICO ELECTRICAL SYSTEM UNIT SATZ VON ELEKTROANLAGE GROUPE INSTALLATION LECTRIQUE GRUPO INSTALACI N EL CTRICA Tavola N 11 Rev 1 129792580 1 2 3 4 5 6 7 7 7 8 8 8 9...

Page 79: ...IMPIANTO SERRAGGIO PNUEMATICO PNEUMATIC TIGHTENING SYSTEM ANLAGE F R PNEUMATISCHE AUFSPANNUNG SYST ME SERRAGE PNEUMATIQUE SISTEMA APRIETE NEUM TICO Tavola N 12 Rev 0 129390311 1 2 2 3 3 7 5 4 6 14 7 5...

Page 80: ...ACHEES LISTA DE PIEZAS Pag 20 di 27 GRUPPO PROTEZIONE RUOTA WHEEL PROTECTION UNIT SATZ F R RADSCHUTZ GROUPE PROTECTION ROUE GRUPO PROTECCI N RUEDA Tavola N 13 Rev 0 129791580 1 1 2 3 5 4 7 9 6 6 6 6 8...

Page 81: ...MPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 21 di 27 DOTAZIONE A A EQUIPMENT AUSSTATTUNG A DOTATION A DOTACION A Tavola N 14A Rev 0 5 4 3 2 1 1297 R007 1_R G3 140R GP3 140R G3 1...

Page 82: ...MPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 22 di 27 DOTAZIONE B B EQUIPMENT AUSSTATTUNG B DOTATION B DOTACION B Tavola N 14B Rev 0 1 5 4 3 2 1297 R007 1_R G3 140R GP3 140R G3 1...

Page 83: ...PONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 23 di 27 DOTAZIONE C C EQUIPMENT AUSSTATTUNG C DOTATION C DOTACION C Tavola N 14C Rev 0 6 5 4 3 2 1 1297 R007 1_R G3 140R GP3 140R G3...

Page 84: ...PONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 24 di 27 DOTAZIONE D D EQUIPMENT AUSSTATTUNG D DOTATION D DOTACION D Tavola N 14D Rev 0 1 6 5 4 3 2 1297 R007 1_R G3 140R GP3 140R G3...

Page 85: ...OFESSIONEL CALIBRE ANCHO PROFESIONAL Tavola N 15 Rev 0 129791590 8 1 2 3 4 15 7 5 13 6 14 9 10 11 11 12 15 16 17 18 19 20 21 22 23 24 25 26 31 27 28 29 30 32 33 33 33 34 34 34 35 36 36 36 37 38 39 40...

Page 86: ...ZA WIDTH CALIPER KALIBER F R BREITE CALIBRE LARGEUR CALIBRE ANCHO Tavola N 16 Rev 0 129590710 1 2 3 4 5 6 7 8 9 10 11 13 18 19 20 20 21 22 23 24 24 26 27 27 28 28 29 30 31 32 33 34 38 35 36 37 37 39 3...

Page 87: ...GRUPPO LASER FISSO ILLUMINATORE FIXED LASER LIGHTING DEVICE UNIT FESTLASER BELEUCHTUNG SATZ GROUPE LASER FIXE DISPOSITIF D CLAIRAGE GRUPO LASER FIJO ILUMINADOR Tavola N 17 Rev 0 129792710 1 2 3 3 3 4...