Raven AutoBoom Rogator 54 Series 1997+, Installation Manual

Page 1: ...AutoBoom Installation Manual Rogator 54 Series 1997 ...

Page 2: ......

Page 3: ... s hydraulic system is beneficial Be sure to follow the safety and installation instructions within this manual and pay careful attention to the hydraulic installation instructions Improper installation could result in a system that does not work correctly After the completion of the hardware installation refer to the instructions in the PowerGlide PowerGlide Plus and UltraGlide Calibration and Op...

Page 4: ...er Source PowerGlide Plus System Hardware Installation Kit 117 0231 001 Wheel Kit Hydraulic Hose and Fitting Kit Hydraulic Valve and Mounting Hardware Controller Kit 117 0137 023 Main Harness Cable Power Cable Controller to Switched Power Source CAN Node UltraGlide System Hardware Installation Kit 117 0232 001 Ultrasonic Sensors Hydraulic Hose and Fitting Kit Hydraulic Valve and Mounting Hardware ...

Page 5: ...the influence alcohol or an illegal substance Remain in the operator s position in the machine at all times when Autoboom is engaged Disable Autoboom when exiting from the operator s seat and machine Not drive the machine with Autoboom enabled on any public thorough fare or main road Determine and remain a safe working distance from other individuals The operator is responsible for disabling Autob...

Page 6: ...ing Safety Requirements This section outlines the safety requirements used when driving a vehicle using the Autoboom system Areas of Operation The Autoboom system must only be used on private property without public access It must only be used within cleared fields and must not be used when traveling on any public roads or access ways Raven Industries advises that users familiarize themselves with...

Page 7: ...of the machine at all times Autoboom must be enabled to allow hands free operation of the booms The operator remains fully responsible for the operation of the machine and must remain in the operator s seat at all times while Autoboom is enabled Disengaging Boom Control The operator must manually lift the booms if an obstacle is in the line of travel and is not detected by the sensors or wheels Pr...

Page 8: ...RoGator 54 Series 1997 Autoboom Installation Manual 6 Notes ...

Page 9: ...and 13A for right boom operation 1 Remove the cavity plug 5A and port plug 6A 2 The port plug will not be used with the PowerGlide Dual Cartridge option However you will want to keep this plug if you plan to upgrade to the PowerGlide Plus system 3 Insert the cavity plug from port 5A into port 6A Fitting Port Plug 6 O Ring 9 16 Hex LV RV 3 4 JIC M to 3 4 SAE O Ring M P EF 3 4 JIC M to 3 4 SAE O Rin...

Page 10: ...oGator 54 Series 1997 Autoboom Installation Manual 8 4 Install a mechanical cartridge into port 5A Mounting Mount the Autoboom valve on the top support of the center rack slide to the left of the foamer ...

Page 11: ...ion 214 1000 139 9 16 JIC F Right Cyl Down 9 16 JIC 90 Return 214 1000 305 9 16 JIC F Left Cyl Down 9 16 JIC 90 Return 214 1000 306 3 4 JIC F Pressure Port 3 4 JIC F EF Port 214 1000 307 3 4 JIC M Pressure Hose 3 4 JIC F P Port Bottom 214 1000 308 1 1 16 JIC F Tank Port 3 4 JIC F T Port 214 1000 309 1 1 16 JIC F Up Cyl Ports 3 4 JIC F 90 LC RC ...

Page 12: ...e P port on the Autoboom valve 3 Connect the supplied Excess Flow hose from EF port on the Autoboom valve to pressure port on machine s hydraulic valve 214 1000 306 4 Disconnect the tank line from the machine s hydraulic valve and insert a supplied tee into the tank port Re connect the existing tank line to the tee fitting 5 Route the supplied tank line hose P N 214 1000 308 from the tee to the ta...

Page 13: ...hydraulic valve and install a supplied tee into the valve 2 Re connect the Left Up hose to the installed tee fitting 3 Attach the supplied hose P N 214 1000 309 from the tee to the Left Cylinder LC port on the Autoboom valve 4 Repeat steps 1 through 3 to connect the Right Up and Right Cylinder RC ports Plug ...

Page 14: ...return ports and reconnect the existing cylinder return hoses to these installed tees 2 Attach supplied hoses P N 214 1000 139 305 to the tees installed in the machine valve s cylinder return ports and route to left cylinder return LF CYL RTN and right cylinder return RT CYL RTN on the Autoboom valve Return Hoses Downs ...

Page 15: ...Manual 016 0230 001 1 3 PowerGlide Hydraulic Schematic ...

Page 16: ...RoGator 54 Series 1997 Autoboom Installation Manual 1 4 Notes ...

Page 17: ...o 3 4 SAE O Ring M Tank 9 16 JIC M to 3 4 SAE O Ring M Returns 3 4 JIC M to 9 16 SAE O Ring M LC RC Note When installing the UltraGlide Autoboom system make sure that the pre installed floating orifices in the Left Cylinder LC and Right Cylinder RC ports remain in the hydraulic block with the the slot facing out Floating orifices are not used and not included with the PowerGlide Plus system ...

Page 18: ...RoGator 54 Series 1997 Autoboom Installation Manual 1 6 Mount the Autoboom valve on the top support of the center rack slide to the left of the foamer PowerGlide Plus Valve Block UltraGlide Valve Block ...

Page 19: ... End Location 214 1000 139 9 16 JIC F Right Cyl Down 9 16 JIC 90 Return 214 1000 305 9 16 JIC F Left Cyl Down 9 16 JIC 90 Return 214 1000 306 3 4 JIC F Pressure Port 3 4 JIC F EF Port 214 1000 307 3 4 JIC M Pressure Hose 3 4 JIC F P Port Bottom 214 1000 308 1 1 16 JIC F Tank Port 3 4 JIC F T Port 214 1000 309 1 1 16 JIC F Up Cyl Ports 3 4 JIC F 90 LC RC ...

Page 20: ...e P port on the Autoboom valve 3 Connect the supplied Excess Flow hose from EF port on the Autoboom valve to pressure port on machine s hydraulic valve 214 1000 306 4 Disconnect the tank line from the machine s hydraulic valve and insert a supplied tee into the tank port Re connect the existing tank line to the tee fitting 5 Route the supplied tank line hose P N 214 1000 308 from the tee to the ta...

Page 21: ...d tee into the valve 2 Re connect the Left Up hose to the installed tee fitting 3 Attach the supplied hose P N 214 1000 309 from the tee to the Left Cylinder LC port on the Autoboom valve 4 Repeat steps 1 through 3 to connect the Right Up and Right Cylinder RC ports Installed tee fittings PowerGlide Plus Valve Block UltraGlide Valve Block Plug ...

Page 22: ... the existing cylinder return hoses to these installed tees 2 Attach supplied hoses P N 214 1000 139 305 to the tees installed in the machine valve s cylinder return ports and route to left cylinder return LFT CYL RTN and right cylinder return RT CYL RTN on the Autoboom valve Return Hoses Downs PowerGlide Plus Valve Block UltraGlide Valve Block ...

Page 23: ...Manual 016 0230 001 2 1 PowerGlide Plus UltraGlide Hydraulic Schematic ...

Page 24: ...RoGator 54 Series 1997 Autoboom Installation Manual 2 2 Notes ...

Page 25: ...OR MOUNTING Wheel Mounting Mount wheel inside of tip fold Note Wheel mounting locations may be influenced by the boom configuration Make sure the wheels will not interfere with or be damaged while folding or unfolding the booms Wheel Mounting Bracket ...

Page 26: ...rs toward boom tips using the supplied bracket and hardware Make sure sensor is level with the ground or tilted away from spray Note The image above shows the optional dual sensor kit Note Sensor mounting locations may be influenced by the boom configuration Sensor Single Dual Sensor ...

Page 27: ...handle should enable Autoboom Tapping up on the prop handle should disable Autoboom Use the diagrams on the following pages to install the wiring harness Be sure to allow enough slack in the harness to allow for racking the booms Connect power leads to battery Do not reverse the power leads Doing so will cause severe damage to equipment Always check that the power leads are connected to the correc...

Page 28: ...RoGator 54 Series 1997 Autoboom Installation Manual 2 6 PowerGlide ...

Page 29: ...Manual 016 0230 001 2 7 PowerGlide Plus and UltraGlide ...

Page 30: ...RoGator 54 Series 1997 Autoboom Installation Manual 2 8 ...

Page 31: ... E N D I X REPLACEMENT PARTS On the following pages you will find replacement part diagrams and listings for PowerGlide PowerGlide Plus and UltraGuide systems Please refer to these diagrams when calling to request replacement parts ...

Page 32: ...RoGator 54 Series 1997 Autoboom Installation Manual 3 0 Valve Blocks PowerGlide Valve Block Replacement Parts PowerGlide Plus Valve Block Replacement Parts ...

Page 33: ...Manual 016 0230 001 3 1 UltraGlide Valve Block Replacement Parts ...

Page 34: ...RoGator 54 Series 1997 Autoboom Installation Manual 3 2 Wheel and Assembly Brackets Machine Specific Wheel and Bracket Replacement Parts Cushioned Axle Replacement Parts ...

Page 35: ...Manual 016 0230 001 3 3 Sensor and Brackets Molded Sensor Replacement Parts ...

Page 36: ...RoGator 54 Series 1997 Autoboom Installation Manual 3 4 Notes ...

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Page 39: ...e Coverage Period How Can I Get Service What Will Raven Industries Do What is not Covered by this Warranty Bring the defective part and proof of purchase to your Raven Dealer If your Dealer agrees with the warranty claim the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval Upon confirmation of the warranty claim Raven Industries will at...

Page 40: ...es Inc All rights reserved under copyright laws Rogator 54 Series 1997 AutoBoom Installation Manual P N 016 0230 001 Rev B 2 09 Raven Industries Toll Free U S and Canada 800 243 5435 Applied Technology Division or Outside the U S 1 605 575 0722 P O Box 5107 Fax 605 331 0426 Sioux Falls SD 57117 5107 www ravenprecision com atdinfo ravenind com ...