Raven Case IH 3050 Series, Installation And Operation Manual

Page 1: ...Copyright 2022 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers 016 0171 727 Rev A 4 2022 E41531 ...

Page 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Page 3: ... 11 Overview 11 Assemble and Mount the Return and Throttling Valve 12 Plumb the Drain and Tank Return 14 Center Boom Sections 17 Boom Plumbing 21 Boom Plumbing for 5 Section 90 22 Boom Plumbing for 6 Section 90 and 100 24 Boom Plumbing for 7 Section 120 26 Boom Plumbing for 7 Section 132 32 Boom Plumbing for 7 Section 135 36 Tip Protector Bracket 45 System Drawings 45 Chapter 4 Setup and Operation...

Page 4: ...Table of Contents ii Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers ...

Page 5: ...serve the following safety measures when operating the implement after installing this Raven system Do not operate this Raven system or any agricultural equipment while under the influence of alcohol or an illegal substance Be alert and aware of surroundings and remain in the operator seat at all times when operating this Raven system Do not operate the implement on any public road with this Raven...

Page 6: ...tructions for chemical mixing handling and disposal Avoid direct contact with agricultural chemicals or inhaling chemical dust or spray particulate Seek immediate medical attention if symptoms of illness occur during or soon after use of agricultural chemicals or products After handling or applying agricultural chemicals Thoroughly wash hands and face after using agricultural chemicals and before ...

Page 7: ...ve surfaces and sharp edges such as sheared or flame cut corners fastener threads or cap screw heads hose clamp ends etc Avoid areas where the operator or service personnel might step or use as a grab bar Do not over tighten threaded joints Use thread sealant on all threaded joints Do not connect affix or allow hoses to come into contact with components with high vibration forces hot surfaces or c...

Page 8: ...s components Harnessing should be protected or shielded if routing requires the hose to be exposed to conditions beyond harnessing component specifications Avoid routing harnesses in areas where damage may occur due to build up of material e g dirt mud snow ice etc Avoid routing harnesses in areas where the operator or service personnel might step or use as a grab bar IMPORTANT Avoid applying dire...

Page 9: ...praying and NCVs are off the electric return valve opens fully The main pump circulates the spray liquid from the main tank through the existing supply plumbing to the section valves Section valves actuate open in pairs starting with the outermost left and right sections and progressing inward The section valves turn on and off to circulate fluid for the user defined auto operation time for each s...

Page 10: ... the season or when moving the boom recirculation system to another machine Visually inspect the system for any damage including cracked or broken fittings worn or pinched hoses corrosion around electronics and cables etc Set the system to operating position with the hand valves and throttling valve open with the flush valves closed Then perform a leak test Rinse the boom and perform a boom air bl...

Page 11: ...Y BRACKET CASE PATRIOT 50 SERIES BOOM RECIRC RETURN M BRACKET CASE PATRIOT 50 SERIES BOOM RECIRC CENTER RA WASHER FLAT STEEL 1 4 CLASS V HEX BOLT ISO4014 M10X1 5 30MM 10 9 STEEL CLASS V ENVELOPE PLASTIC 12 X16 MANUAL CASE PATRIOT 50 SERIES BOOM RECIRCULATION CODE AUTHORIZATION RAVEN RCM SPRAYER BOOM RECIR GUARD HYDRAULIC HOSE 6 WITH THREE CABLE TIES P CLAMP 1 3 4 ID APPROX 1 1 2 CL TO CL 406 SCREW...

Page 12: ...X 1 OF 1 BOOM FLANGE FITTINGS 100 CABLE TIE STRAP 14 1 4 25 CABLE TIE STRAP 36 20 M100 X 1 1 4 HB 12 M100 X M100 90 ELBOW 4 M100 X M100 45 ELBOW 20 M100 X M100 COUPLING 5 M100 X M100 X M100 TEE 60 FLANGE GASKET VITON 1 90 FLANGE CLAMP 1 7 BALL VALVE 1 FLANGE 1 1 FLANGED POLY CHECK VALVE 1 1 PSI 1 FLANGED 4 BOLT VALVE M200 X M200 3 M200 X M200 X M200 TEE 1 M200 X M200 X M100 TEE 2 M200 X M100 COUPL...

Page 13: ...is to provide us with feedback on this manual Your feedback will help shape the future of our product documentation and the overall service we provide We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting ravenind co...

Page 14: ...CHAPTER 2 10 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers ...

Page 15: ... protectors where sharp edges contact hoses Hose lengths shown are for reference only Ensure hoses are routed to prevent interference pinching or stretching while folding or unfolding the booms Added or Modified Parts 1 5 2 3 6 7 8 8 8 8 8 8 8 9 9 9 9 9 9 4 1 Main Tank 2 Main Pump 3 Main Flow Meter 4 Boom Pressure Transducer 5 Drain Valve 6 Electric Return Valve 7 Throttling Valve 8 Section Valves...

Page 16: ... page 12 2 Mount the throttling valve to the center rack mounting bracket P N 107 0172 753 using two U bolts with 1 4 washer and 1 4 lock nuts 3 Loop the U bolts over the center M200 tee and secure to bracket NOTE Assemble with the cable of the electronic recirculating valve facing down and the handle of the throttling valve pointing away from the return valve when in the open position 4 Once asse...

Page 17: ...Installation Assemble and Mount the Return and Throttling Valve 13 INSTALLATION FIGURE 3 Center Rack Return Bracket Mounting Location 4 Bolt Mount Location ...

Page 18: ... Case IH 50 Series Patriot Sprayers PLUMB THE DRAIN AND TANK RETURN FIGURE 4 Tank and Drain Recirculation Plumbing Diagram Existing Machine Parts Main Product Tank From Center Rack Drain Reclaim From Eductor With factory eductor OR Cap without eductor Optional Drain Hose ...

Page 19: ...esent NOTE If installing the check valve pay close attention to the arrow for liquid to flow from the eductor to the tank and block return flow from the boom FIGURE 5 Tank Top Hose Barb Outlet NOTE Eductor hose may need to be shortened to accommodate assembly 4 If no eductor is present route the bumble bee hose from the tee up to the 1 5 steel hose barb outlet located on the top of the tank 5 Rout...

Page 20: ...iot Sprayers FIGURE 6 Route Return Valve to Drain Valve 7 Route the 1 25 boom hose from the drain tee back to the electric valve on the center rack by following the product supply hose along the side of the sprayer and onto the center rack FIGURE 7 Return Hose Routing Return Drain Return Hose ...

Page 21: ... tube end threaded adapters where indicated For hose to hose barb connections use two hose clamps that are oriented in opposite tightening directions to secure the hose to the hose barb fitting only one hose clamp is depicted in figures Orient all fittings and hoses to avoid moving parts pinch points and hose kinks Use the provided p clamps hose guard and zip ties to secure the hose around fold jo...

Page 22: ...tching boom width and section configuration FIGURE 8 Center Boom Plumbing for 5 Section 90 and 7 Section 120 132 135 Boom Configurations From Inner Section From Inner Section To Tank Drain Return and Throttling Valve Fold 1 Fold 1 Existing Machine Parts Wilger Case IH TWS Boom Tube Flange End Seal Gasket P N 273616 00 Wilger Case IH TWS Boom Tube 2 Piece End Adapter P N 27131 00 Wilger Combo Rate ...

Page 23: ...ctions 19 INSTALLATION FIGURE 9 Center Boom Section Plumbing Example for 5 Section and 7 Section Boom FIGURE 10 Center Boom Section Plumbing Example for 5 Section and 7 Section Boom Hose Routing Over Fold Joint P Clamp Hose Here ...

Page 24: ...nd Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 11 Center Boom Plumbing for 6 Section 90 and 100 Boom Configurations Existing Machine Parts From Section 4 From Section 3 To Tank Drain Return and Throttling Valve 3 4 Fold 1 Fold 1 ...

Page 25: ... new the hose by following the existing hose plumbing Orient all fittings and hoses to avoid moving parts pinch points and hose kinks Use the provided p clamps hose guard and zip ties to secure the hose around fold joints and all boom tube plumbing 1 Identify the section boom width configuration for the sprayer NOTE Each configuration has a specific set of boom plumbing diagrams for reference 2 Pl...

Page 26: ...d Operation Manual for Case IH 50 Series Patriot Sprayers BOOM PLUMBING FOR 5 SECTION 90 FIGURE 12 Inner Boom Plumbing for 5 Section 90 Boom Configurations Existing Machine Parts Fold 1 Fold 2 Section Valve 2 4 From Section 2 6 To Center 2 4 2 4 2 4 ...

Page 27: ...ation Boom Plumbing 23 INSTALLATION FIGURE 13 Outer Boom and Breakaway Plumbing for 5 Section 90 Boom Configurations Existing Machine Parts Fold 2 Section Valve 1 5 To Section 2 5 1 5 Outer Tip 1 5 Break Away ...

Page 28: ...l for Case IH 50 Series Patriot Sprayers BOOM PLUMBING FOR 6 SECTION 90 AND 100 FIGURE 14 Inner Boom Plumbing for 6 Section 90 and 100 Boom Configurations Existing Machine Parts Section Valve 3 4 To Center Section Valve 2 5 From Section 1 6 Fold 1 Fold 2 2 5 2 5 3 4 ...

Page 29: ...ing 25 INSTALLATION FIGURE 15 Outer Boom and Breakaway Plumbing for 6 Section 90 and 100 Boom Configurations Section Valve 1 6 Fold 2 1 6 To Section 2 5 Outer Tip Break Away 1 6 1 6 Existing Machine Parts Previous Feed Point ...

Page 30: ... Operation Manual for Case IH 50 Series Patriot Sprayers BOOM PLUMBING FOR 7 SECTION 120 FIGURE 16 Inner Boom Plumbing for 7 Section 120 Boom Configurations Fold 1 Fold 2 Section Valve 3 5 To Center 3 5 3 5 3 5 From Section 2 6 Existing Machine Parts ...

Page 31: ...Installation Boom Plumbing 27 INSTALLATION FIGURE 17 Inner Boom Plumbing Example for 7 Section 120 Boom ...

Page 32: ...on Installation and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 18 Mid Boom Plumbing for 7 Section 120 Boom Configurations Fold 2 Fold 3 Section Valve 2 6 To Inner From Section 2 6 2 6 2 6 Existing Machine Parts ...

Page 33: ...Installation Boom Plumbing 29 INSTALLATION FIGURE 19 Mid Boom Plumbing Example for 7 Section 120 Boom ...

Page 34: ...peration Manual for Case IH 50 Series Patriot Sprayers FIGURE 20 Outer Boom and Breakaway Plumbing for 7 Section 120 Boom Configurations Section Valve 1 7 Fold 3 To Section 2 5 Outer Tip Break Away 1 7 Previous Feed Point 1 7 1 7 Existing Machine Parts ...

Page 35: ...Installation Boom Plumbing 31 INSTALLATION FIGURE 21 Outer Boom Section Valve Plumbing Example for 7 Section 120 Boom FIGURE 22 Breakaway Tip and Protection Shield Example for 7 Section 120 Boom1 ...

Page 36: ...anual for Case IH 50 Series Patriot Sprayers BOOM PLUMBING FOR 7 SECTION 132 FIGURE 23 Inner Boom Plumbing for 7 Section 132 Boom Configurations Previous Feed Point Section Valve 3 5 Fold 1 Fold 2 From Section 2 6 Existing Machine Parts To Center 3 5 3 5 3 5 3 5 ...

Page 37: ...Installation Boom Plumbing 33 INSTALLATION FIGURE 24 Outer Boom Plumbing for 7 Section 132 Boom Configurations Existing Machine Parts Section Valve 2 6 From Section 1 7 2 6 To Section 3 5 2 6 2 6 1 7 ...

Page 38: ...CHAPTER 3 34 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 25 Outer Boom Plumbing Example for 7 Section 132 Boom ...

Page 39: ...m Plumbing 35 INSTALLATION FIGURE 26 Outer and Breakaway Boom Plumbing for 7 Section 132 Boom Configurations Section Valve 1 7 Outer Tip Break Away 1 7 Previous Feed Point 1 7 1 7 Existing Machine Parts To Section 2 6 ...

Page 40: ...ual for Case IH 50 Series Patriot Sprayers BOOM PLUMBING FOR 7 SECTION 135 FIGURE 27 Inner Boom Plumbing for 7 Section 135 Boom Configurations 3 5 Existing Machine Parts From Section 2 6 Fold 2 To Center Fold 1 Previous Feed Point Section Valve 3 5 3 5 3 5 3 5 3 5 ...

Page 41: ...on Boom Plumbing 37 INSTALLATION FIGURE 28 Inner Boom Fold 2 Example for 7 Section 135 Boom FIGURE 29 Inner Boom Coupling Example for 7 Section 135 Boom FIGURE 30 Inner Boom Fold 1 Example for 7 Section 135 Boom ...

Page 42: ...CHAPTER 3 38 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 31 Inner Boom Feed Example for 7 Section 135 Boom ...

Page 43: ...Installation Boom Plumbing 39 INSTALLATION FIGURE 32 Outer Boom Plumbing for 7 Section 135 Boom Configurations Section Valve 2 6 From Section 1 7 2 6 To Section 3 5 2 6 2 6 Existing Machine Parts ...

Page 44: ...Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 33 Outer Boom Section Valve Example for 7 Section 135 Boom FIGURE 34 Outer Boom Feed Example for 7 Section 135 Boom ...

Page 45: ...e truss rib where the boom spot light is mounted NOTE The boom spot may have to be moved to the other mounting holes on the rib 4 Reuse the boom tube clamp to mount the M100 coupling to the bracket 5 Use hose to connect the boom tube to the mounted coupling and CR BEFV 6 Install a turret or side take off nozzle body to the CR BEFV to mount the NCV FIGURE 35 Outer Boom Fold 2 Example for 7 Section ...

Page 46: ...CHAPTER 3 42 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 36 Outer Boom Fold 2 Example for 7 Section 135 Boom ...

Page 47: ...g 43 INSTALLATION FIGURE 37 Outer and Breakaway Boom Plumbing for 7 Section 135 Boom Configurations Section Valve 1 7 Outer Tip Break Away 1 7 Previous Feed Point 1 7 1 7 To Section 2 6 Existing Machine Parts 1 7 135 Breakaway ...

Page 48: ...on and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 38 Boom Tip Example for 7 Section 135 Boom FIGURE 39 Breakaway Outer Boom Tip Example for 7 Section 135 Boom FIGURE 40 Breakaway Inner Boom Tip Example for 7 Section 135 Boom ...

Page 49: ...ine hardware Set it aside as it will be reused to mount the tip protector bracket 3 Utilize the existing machine hardware to mount the left and right tip protector brackets to the boom structure The racket will be replaced in the same location as the standard bracket NOTE For 90 and 100 booms use the tip protector shield brackets P N 107 0172 759 and 107 0172 760 For 120 booms the tip protector sh...

Page 50: ... INDICATE NEW COMPONENTS 2 GRAY LINES INDICATE EXISTING COMPONENTS EXISTING AIM COMMAND FLEX II ELECTRONIC RETURN VALVE 334 0001 081 SHEET 1 OF 4 SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 6 SECTION 7 THROTTLING VALVE HAND VALVE CHECK VALVE PRODUCT PUMP FILTER FLOW METER CHECK VALVE PRESSURE SENSOR OPTIONAL FENCE ROW NOZZLE SECTION CONTROL VALVES HAND VALVES BOOM END FLUSH VALVES OPTIONAL FEN...

Page 51: ...2 GRAY LINES INDICATE EXISTING COMPONENTS EXISTING AIM COMMAND FLEX II ELECTRONIC RETURN VALVE 334 0001 081 SHEET 2 OF 4 SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 6 THROTTLING VALVE PRODUCT PUMP FILTER FLOW METER CHECK VALVE PRESSURE SENSOR OPTIONAL FENCE ROW NOZZLE SECTION CONTROL VALVES HAND VALVES BOOM END FLUSH VALVES OPTIONAL FENCE ROW NOZZLE BOOM FILTERS PLUMBING COMPONENTS 6 SECTION H...

Page 52: ...CATE NEW COMPONENTS 2 GRAY LINES INDICATE EXISTING COMPONENTS SHEET 3 OF 4 PLUMBING COMPONENTS 5 SECTION TANK SECTION 4 EXISTING AIM COMMAND FLEX II ELECTRONIC RETURN VALVE 334 0001 081 SECTION 1 SECTION 2 SECTION 3 SECTION 5 THROTTLING VALVE PRODUCT PUMP FILTER FLOW METER CHECK VALVE PRESSURE SENSOR OPTIONAL FENCE ROW NOZZLE SECTION CONTROL VALVES HAND VALVES BOOM END FLUSH VALVES OPTIONAL FENCE ...

Page 53: ...OM RECIRC ADAPTER RCM AIM COMMAND FLEX II PN 115 2500 040 ELECTRONIC COMPONENTS ELECTRONIC RETURN VALVE PN 334 0001 081 INCLUDED IN BOOM RECIRCULATION KIT KIT PN 117 2005 059 NOTES 1 NOT ALL CHASIS AND BOOM HARNESSING DEPICTED EXISTING CABLE PRODUCT CONTROL CENTER SECTION 50 SERIES SECTION 1 3 LEFT FENCE ROW SECTION 4 6 RIGHT FENCE ROW FOAM MARKER BOOM PSI SW BOOM ON SIG BOOM PSI ISOBUS ECU POWER ...

Page 54: ...CHAPTER 3 50 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers ...

Page 55: ...boom recirculation features Once confirmed the Boom Recirculation softkey will be displayed on the Home page 6 Enable the Auto Recirculate feature to allow the system to automatically initiate the recirculation system any time the system is not spraying NOTE Recirculation will always stop automatically when normal spraying is initiated when tank fill operations are started when the main product is...

Page 56: ...N The following conditions are required to initiate the boom recirculation feature Confirm that the Boom Recirculation feature is enabled Review Enable Main Product Recirculation section on page 51 Ensure the tank fill feature is not enabled Toggle the product pump on switch softkey Ensure all boom sections are toggled on Ensure the active spray width is zero Recirculation hand valves between sect...

Page 57: ...tinue to monitor the main flow meter to ensure product is circulating If the product recirculation is less than the low limit of the flow meter the system will display an alert but recirculation will continue The boom pressure transducer is monitored to ensure the system pressure stays within the minimum and maximum allowable pressures The main product pump will shutdown if the boom pressure excee...

Page 58: ...CHAPTER 4 54 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers ...

Page 59: ...s product or any component of the product found to be defective during the warranty period Replacement will be made with a new or remanufactured product or component Standard return freight will be paid regardless of inbound shipping method Expedited freight is available at the customer s expense WHAT IS NOT COVERED BY THIS WARRANTY Raven Industries will not assume any expense or liability for rep...

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Page 61: ...y Raven Industries Applied Technology division This Extended Warranty coverage applies only to the original owner and is non transferable HOW CAN I GET SERVICE Bring the defective part and proof of purchase to your Raven dealer If the dealer approves the warranty claim the dealer will process the claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be ...

Page 62: ...es Damages caused by normal wear and tear misuse abuse neglect accident improper installation and maintenance are not covered by this warranty Worn Chafed hoses and cables Items in contact with fluids and chemicals including seals and O rings Software downloads and updates Tamper Evident label broken or customer disassembly Any customer modification to the original product outside normal calibrati...