Raven ISO AutoBoom Case IH 3230, Installation Manual

Page 1: ...Copyright 2017 2019 ISO AutoBoom Installation Manual for Case IH 3230 3240 3320 3330 3340 4420 4430 4440 MY2010 Newer 016 0230 129 Rev B 7 2019 E33223 ...

Page 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Page 3: ...trasonic Sensor Installation Kit 12 Optional Wheel Kit 90 100 Booms 13 Optional Wheel Kit 120 Booms 14 Chapter 3 Hydraulic System Installation 15 Install Fittings on the AutoBoom Valve 15 Mount the AutoBoom Valve 16 Install the Pressure and Tank Hoses 17 Install the Left and Right Cylinder Hoses 18 Install the Left and Right Down Hoses 19 UltraGlide Hydraulic Schematic 20 Chapter 4 Sensor Installa...

Page 4: ... 4440 Chapter 6 Wiring Installation 27 Wiring Connections 27 Install the AutoBoom Node 27 Connect the Harness to the AutoBoom Valve 28 Connect the Harness to the Sensors 28 Connect the Harness to the Power CAN Controls 29 90 100 Booms 29 120 Booms 30 Chapter 7 Replacement Parts 33 Valve 33 Sensors 34 ...

Page 5: ...es Be alert and aware of surroundings Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator position or a safe working distance away from the booms at all times when AutoBoom is engaged Disable AutoBoom when exiting from the operator seat and machine Do not drive the machine with AutoBoom enabled on any public road...

Page 6: ...m hydraulic valve INSTRUCTIONS FOR HOSE ROUTING The word hose is used to mean all flexible fluid carrying components Follow existing hoses as much as possible and use these guidelines Hoses should not contact or be attached to Components with high vibration forces Components carrying hot fluids beyond component specifications Avoid contact with any sharp edge or abrading surfaces such as but not l...

Page 7: ...ways verify that the power leads are connected to the correct polarity as marked Reversing the power leads could cause severe damage to the equipment Ensure that the power cable is the last cable to be connected A minimum of 12 VDC is required for system operation with a maximum of 15 VDC INSTRUCTIONS FOR WIRE ROUTING The word harness is used to mean all electrical leads and cables bundled and unb...

Page 8: ...n and pivot points Clamp harnesses securely to force controlled movement to occur in the desired harness section Avoid sharp twisting or flexing of harnesses in short distances Connectors and splices should not be located in harness sections that move Protect harnesses from Foreign objects such as rocks that may fall or be thrown by the unit Buildup of dirt mud snow ice submersion in water and oil...

Page 9: ...ng machines MAKE Case IH MODEL 3230 3240 3320 3330 3340 4420 4430 and 4440 YEAR 2010 Newer FIGURE 1 Case IH 4420 PREPARING FOR INSTALLATION Before installing AutoBoom park the machine where the ground is level clean and dry Leave the machine turned off for the duration of the installation process During the installation process follow good safety practices Be sure to carefully read the instruction...

Page 10: ... AutoBoom system operate the boom and center rack raise lower functions through the machine manual control functions first before operating them via the AutoBoom controller field computer to ensure the hydraulic system has been installed correctly and air is released from the system Raven Industries recommends the following best practices when installing the AutoBoom system Use part numbers to ide...

Page 11: ...nity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting ravenind com ISO AutoBoom Installation Manual for Case IH 3230 3240 3320 3330 3340 4420 4430 4440 MY2010 Newer 016 0230 129 Rev B Any comments or feedback include chapter or page numbers ...

Page 12: ... Ultrasonic 063 0130 018 1 Bracket Valve Mounting 107 0171 802 1 Bracket Sensor Mounting 107 0172 501 3 Cable 60 Ultrasonic Sensor Extension 115 0230 051 2 Cable AutoBoom Harness 115 0230 073 1 U Bolt 2 1 16 W x 3 L x 3 8 Thread 107 0171 609 4 U Bolt 2 9 16 W x 4 L x 3 8 Thread 107 0172 645 2 U Bolt 2 9 16 W x 3 1 2 L x 3 8 Thread 107 0171 616 4 TABLE 1 UltraGlide Installation Kit P N 117 0232 130...

Page 13: ...7 0232 129 Picture Item Description Part Number Qty Not Pictured Manual ISO AutoBoom for Case IH Calibration and Operation 016 0130 079 1 Not Pictured Manual Case IH 3230 3240 and 3320 3330 3340 4420 4430 4440 Model Year 2010 Newer AutoBoom Installation 016 0230 129 1 Valve AutoBoom Hydraulic 063 0131 124 1 Node Case IH ISO AutoBoom 063 0130 053 1 Sensor Left Ultrasonic 063 0130 012 1 TABLE 1 Ultr...

Page 14: ...Mounting 107 0172 501 2 Cable 70 Ultrasonic Sensor Extension 115 0171 527 2 Cable AutoBoom Harness 115 0230 032 1 U Bolt 2 1 16 W x 3 L x 3 8 Thread 107 0171 609 4 U Bolt 2 9 16 W x 4 L x 3 8 Thread 107 0172 645 2 U Bolt 2 9 16 W x 3 1 2 L x 3 8 Thread 107 0171 616 4 Bolt 5 816 18 x 7 8 Hex 311 0052 104 4 Bolt 3 8 16 UNC x 1 1 4 Hex 311 0054 081 15 TABLE 2 UltraGlide Installation Kit P N 117 0232 ...

Page 15: ...l Run Tee 333 0012 028 2 Fitting 6 ORFS M F 90 Swivel Elbow 333 0012 065 2 Fitting 6 ORFS M M F Swivel Run Tee 333 0012 069 4 Fitting 6 ORFS M to 6 SAE O Ring M Straight Adapter 333 0012 084 2 Fitting 6 ORFS M to 8 SAE O Ring M 90 Elbow 333 0012 165 2 Fitting 8 ORFS M to 8 SAE O Ring M Straight Adapter 333 0012 168 2 Fitting 6 Hex 6 O Ring Plug 333 0012 194 2 TABLE 2 UltraGlide Installation Kit P ...

Page 16: ... 4 Inner Ultrasonic Installation Kit P N 117 0137 026 Picture Item Description Part Number Qty Sensor Left Ultrasonic 063 0130 012 1 Sensor Right Ultrasonic 063 0130 014 1 Bracket Sensor Mounting 107 0172 501 3 Cable 40 Ultrasonic Sensor Extension 115 0171 602 2 U Bolt 2 1 16 W x 3 L x 3 8 Thread 107 0171 609 4 Bolt 3 8 16 UNC x 1 1 4 Hex 311 0054 081 8 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16...

Page 17: ... 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Left Weldment Receiver 116 0159 544 2 Bracket Hub Retainer 107 0171 617 2 Wheel 322 0131 008 2 U Bolt 2 1 16 W x 3 L x 3 8 Thread 107 0171 609 4 U Bolt 1 5 16 W x 2 L x 3 8 Thread 107 0171 612 4 Bolt 1 2 13 x 1 1 2 SS Hex 311 0058 186 4 Nut 1 2 13 Zinc Plated Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 ...

Page 18: ... Kit P N 117 0133 075 Picture Item Description Part Number Qty Axle Assembly Straight AutoBoom 063 0131 567 2 Bracket CaseIH 120 Boom Weldment 116 0159 680 2 Wheel 322 0131 008 2 U Bolt 2 1 16 W x 3 L x 3 8 Thread 107 0171 609 8 Bolt 1 2 13 x 1 1 2 Stainless Steel Hex 311 0058 186 4 Nut 1 2 13 Zinc Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 ...

Page 19: ...uring installation or maintenance CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine hydraulic system Objects or materials that are able to bypass the machine hydraulic filtration system will reduce performance and possibly cause damage to the AutoBo...

Page 20: ...ing Bracket 1 Secure the UltraGlide AutoBoom valve P N 063 0131 124 to the mounting bracket P N 107 0171 802 using four 5 16 hex bolts P N 311 0052 104 and four 5 16 lock washers P N 313 1000 019 Fitting Part Number Port Fitting 6 ORFS M to 8 SAE O Ring M 90 Elbow 333 0012 165 LF CYL RTN RTCYLRTN Fitting 6 ORFS M to 6 SAE O Ring M Straight Adapter 333 0012 084 LC RC Fitting 8 ORFS M to 8 SAE O Rin...

Page 21: ...ulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine system may be extremely hot and under high pressure CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign mat...

Page 22: ...e installed hydraulic hose to Port P on the AutoBoom valve 6 Disconnect the existing tank hose from the machine hydraulic valve 7 Install a 8 ORFS M M F swivel run tee fitting P N 333 0012 028 in the tank port on the machine hydraulic valve 8 Attach the existing tank hose to the opposite end of the installed tee fitting 9 Connect the 90 end of the supplied hydraulic hose P N 214 1000 311 to the 90...

Page 23: ...end of the installed hydraulic hose to the installed fitting in Port LC of the AutoBoom valve INSTALL THE LEFT AND RIGHT DOWN HOSES FIGURE 5 Left and Right Down Hoses Installed 1 Trace the existing left and right cylinder return hoses from the base end of the tilt cylinders to the machine hydraulic valve 2 Disconnect the existing left and right cylinder return hoses from the hydraulic valve 3 Inst...

Page 24: ...tallation Manual for Case IH 3230 3240 3320 3330 3340 4420 4430 4440 MY2010 9 Connect the straight end of the installed hydraulic hose to the installed fitting in Port LF CYL RTN of the AutoBoom valve ULTRAGLIDE HYDRAULIC SCHEMATIC ...

Page 25: ...r local Raven dealer for ordering information MOUNT THE BOOM SENSORS BOOM SENSOR MOUNTING LOCATIONS Sensor mounting locations may be influenced by the boom configuration If an object enters the blind rage of the sensor unexpectedly a false echo return to the sensor could occur causing the boom to drop and the sensor or boom to be damaged To ensure optimal operation of the UltraGlide system and to ...

Page 26: ...nuts P N 312 1001 164 per sensor FIGURE 3 Left Boom Sensor Installed 2 Mount the left boom sensor assembly on the front of the left outer boom section using two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 3 Mount the right boom sensor assembly on the front of the right outer boom section using two 2 1 16 W x 3 L x 3 8 thread U bolts ...

Page 27: ...lded in toward the cab MOUNT THE CENTER SENSOR FIGURE 5 Center Sensor Installed 1 Install the remaining ultrasonic sensor P N 063 0130 012 on the remaining ultrasonic sensor mounting bracket P N 107 0172 501 using four 3 8 16 x 1 1 4 hex bolts P N 311 0054 081 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 2 Mount the center sensor assembly to the right side of the center rack using two 2...

Page 28: ... N 115 0171 527 or 115 0230 051 to the connector on the left sensor 2 Route the left sensor cable toward the AutoBoom valve 3 Loop and tie off any excess cable allowing enough cable for boom folding and extension 4 Repeat the steps above to connect the remaining sensor cables NOTE The sensor cables will be connected to the AutoBoom system in the wiring phase of installation ...

Page 29: ...boom ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms The wheel should be mounted outside of the boom fold but inside the boom breakaway MOUNT THE GAUGE WHEELS 90 100 BOOMS NOTE The appearance of the wheel axles may vary FIGURE 1 Gauge Wheel Installed WARNING The machine must remain stationary and switched off with the booms unfolded and supported whil...

Page 30: ...2 13 x 1 1 2 SS hex bolts P N 311 0052 186 and two 1 2 13 zinc hex nuts P N 312 1000 043 8 Repeat the steps above to install the left wheel 120 BOOMS NOTE The appearance of the wheel axles may vary FIGURE 2 Gauge Wheel Installed 1 Remove the nuts from the wheel axle P N 063 0131 567 2 Remove the hub retainer bracket from the wheel axle 3 Place the wheel P N 322 0131 008 on the wheel axle 4 Align a...

Page 31: ...ing bracket P N 107 0171 802 using three 3 8 16 UNC x 1 1 4 zinc plated hex bolts P N 311 0054 106 and three 3 8 16 zinc flanged lock nuts P N 312 1001 164 NOTE Position the node so that the cable connectors face down 2 Insert the large rectangular node connector on the harness cable P N 115 0230 032 or 115 0230 073 into the both ports of the AutoBoom node 3 Tighten the bolt on the node connector ...

Page 32: ...P and RIGHT PROP connectors on the harness cable 9 Connect the LEFT PROP connector to Port 5A on the AutoBoom valve 10 Connect the RIGHT PROP connector to Port 13A on the AutoBoom valve CONNECT THE HARNESS TO THE SENSORS FIGURE 2 Sensor Cables Connected 1 Locate the LEFT SENSOR OUTER connector on the AutoBoom harness cable P N 115 0230 032 or 115 0230 073 2 Connect the LEFT SENSOR OUTER connector ...

Page 33: ...e bulkhead connector 3 Attach the appropriate ends of the AutoBoom harness cable P N 115 0230 073 to the existing cable and the bulkhead connector FIGURE 4 CAN and Logic Power Connections 4 Locate the existing CAN and auxiliary power connectors on the top of the center rack near the machine hydraulic valve 5 Connect the existing CAN connector to the CAN tee on the AutoBoom harness cable P N 115 02...

Page 34: ...nd RIGHT PROX SWITCH connections on the AutoBoom cable P N 115 0230 073 remain disconnected on after market AutoBoom installations They are connected only on machines that have factory installed proximity switches on the main boom fold section 120 BOOMS FIGURE 5 AutoBoom Harness Cable Installed 1 Locate the machine harness cable on the center boom section near the pressure transducers on the spray...

Page 35: ...able P N 115 0230 032 4 Connect the AutoBoom harness cable CAN connection to the open CAN connection on the machine harness FIGURE 8 CAN and Aux Power Connections 1 Locate the existing auxiliary power connectors on the center boom section near the flow meter and filter 2 Connect the AUX POWER connector to the AUX POWER connector on the AutoBoom harness cable AUX POWER ...

Page 36: ...CHAPTER 6 32 ISO AutoBoom Installation Manual for Case IH 3230 3240 3320 3330 3340 4420 4430 4440 MY2010 ...

Page 37: ...016 0230 129 Rev B 33 CHAPTER7REPLACEMENT PARTS This section contains replacement part diagrams and listings for the AutoBoom system Please refer to these diagrams when calling to request replacement parts VALVE ...

Page 38: ...CHAPTER 7 34 ISO AutoBoom Installation Manual for Case IH 3230 3240 3320 3330 3340 4420 4430 4440 MY2010 SENSORS ...

Page 39: ...raulic Fittings 6 Kit Contents 7 AutoBoom Installation Kit 120 Booms 9 90 100 Booms 7 Hydraulic Kit 11 Optional Inner Ultrasonic Sensor Installation Kit 12 Optional Wheel Kit 120 Booms 14 90 100 Booms 13 Preparing or Installation 5 Point of Reference 6 Recommendations 6 Tools Needed 6 Updates 7 K Kit Contents 7 P Preparing for Installation 5 R Replacement Parts 33 Sensors 34 Valve 33 S Sensor Inst...

Page 40: ...Index 36 ISO AutoBoom Installation Manual for Case IH 3230 3240 3320 3330 3340 4420 4430 4440 MY2010 ...

Page 41: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Page 42: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...