Raven RoGator 64 Series, Installation Manual

Page 1: ...RoGator 64 74 86 SS Series AutoBoom Installation Manual Manual No 016 0230 044 Rev F 01 17 E29002 Copyright 2017 ...

Page 2: ...nsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or ava...

Page 3: ...tion Controls 19 Connect the Harness Cable to the Controller Cable 20 Connect the Controller 20 Connect the Power Leads 21 PowerGlide Wiring Schematic 22 AutoBoom Controller 22 Chapter 4 PowerGlide Plus 23 PowerGlide Plus Kit Contents 23 Install the PowerGlide Plus Hydraulic System 28 Remove the Orifice Fittings 29 Install Fittings on the AutoBoom Valve 31 Mount the AutoBoom Valve 32 Install the P...

Page 4: ...tions 58 Mount the Center Rack Sensor 59 Connect the Sensor Cables 59 Install the Gauge Wheels Optional 60 Gauge Wheel Mounting Locations 60 Mount the Gauge Wheels 60 Install the UltraGlide Wiring 61 Install the AutoBoom Node 62 Connect the Harness to the Boom Function Controls 62 Install Center Rack Control 63 Connect the Harness Cable to the Sensors 64 Connect the Harness Cable to the Implement ...

Page 5: ...owing safety measures Be alert and aware of surroundings Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when AutoBoom is engaged Disable AutoBoom when exiting from the operator s seat and machine Do not drive the machine with AutoBoom enabled on any public road Determin...

Page 6: ... work on the hydraulic system in accordance with the machine manufacturer s approved maintenance instructions When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure that precautions are taken to prevent any foreign material or contaminants from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine ...

Page 7: ...pelled Sprayer NOTE This manual contains the installation instructions for the PowerGlide PowerGlide Plus and UltraGlide systems Be sure to identify which system you have and follow only the instructions for that system PREPARING FOR INSTALLATION Before installing AutoBoom park the machine where the ground is level clean and dry Leave the machine turned off for the duration of the installation pro...

Page 8: ... is flushed from the hydraulic hoses valves and filters Upon installation of the AutoBoom system operate the boom and center rack raise lower functions through the machine s manual control functions first before operating them via the AutoBoom controller field computer to ensure the hydraulic system has been installed correctly and air is released from the system Raven Industries recommends the fo...

Page 9: ...2 Manual No 016 0230 044 Rev F 5 INTRODUCTION ...

Page 10: ...CHAPTER 2 6 RoGator 64 74 86 SS Series AutoBoom Installation Manual ...

Page 11: ...n to the following kit components an axle kit is required for the operation of the PowerGlide AutoBoom system For available kits and ordering information contact your local Raven dealer TABLE 1 PowerGlide Installation Kit 90 x 100 Booms P N 117 0230 044 Picture Item Description Part Number Qty Not Pictured Manual RoGator 67 74 86 SS Series AutoBoom Installation 016 0230 044 1 Valve PowerGlide Auto...

Page 12: ...611 4 U Bolt 2 9 16 W x 3 1 2 L x 3 8 Thread 107 0171 616 2 Bolt 5 16 18 x 7 8 Hex 311 0052 104 4 Bolt 1 2 13 x 1 1 2 SS Hex 311 0058 186 4 Nut 1 2 13 Zinc Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 20 Washer 5 16 Zinc Plated Lock 313 1000 019 4 Fitting 3 4 Hex Plug 333 0012 211 1 TABLE 1 PowerGlide Installation Kit 90 x 100 Booms P N 117 0230 044 Picture Item Description Part Nu...

Page 13: ...ght Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Weldment Receiver 116 0159 707 2 Bracket Hub Retainer 107 0171 617 2 Wheel 322 0131 003 2 U Bolt 1 9 16 W x 2 1 2 L x 3 8 Thread 107 0171 611 8 Bolt 1 2 13 x 1 1 2 SS Hex 311 0058 186 4 Nut 1 2 13 Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 ...

Page 14: ...vel Run Tee Adapter 333 0012 043 3 Fitting 9 16 JIC M to 3 4 SAE O Ring M Straight Adapter 333 0012 046 3 Fitting 3 4 SAE O Ring M to 9 16 SAE O Ring M Straight Adapter 333 0012 055 2 Fitting 3 4 SAE O Ring M to 3 4 JIC M Straight Adapter 333 0012 093 1 Fitting 1 1 16 JIC M M F Swivel Run Tee Adapter 333 0012 109 2 Fitting 9 16 SAE O Ring 11 16 Hex Plug 333 0012 194 2 Hydraulic Hose 9 16 JIC F to ...

Page 15: ...1 16 JIC F 28 214 1000 298 2 TABLE 4 PowerGlide Wiring Kit P N 117 0137 022 Picture Item Description Part Number Qty Not Pictured AutoBoom PowerGlide Calibration Operator s Manual 016 0130 061 1 AutoBoom PowerGlide Controller 063 0130 011 1 Cable AutoBoom Controller 115 0230 002 1 Cable Harness 115 0230 003 1 TABLE 3 Hydraulic Kit P N 117 0134 044 Picture Item Description Part Number Qty ...

Page 16: ...ust remain stationary and switched off with the booms unfolded and supported during installation or maintenance CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic...

Page 17: ...Mounting Plate Fitting Part Number Port Fitting 9 16 JIC M to 3 4 SAE O Ring M 333 0012 046 P LF CYL RTN RT CYL RTN Fitting 3 4 JIC M to 9 16 SAE O Ring M 333 0012 055 LC RC Fitting 3 4 JIC M to 3 4 SAE O Ring M 333 0012 093 T Fitting 9 16 SAE O Ring Plug 333 0012 194 LV RV Fitting 3 4 Hex Plug 333 0012 211 EF AutoBoom Valve Lock Washer Hex Bolt Mounting Plate ...

Page 18: ...W x 3 1 2 L x 3 8 thread U bolts P N 107 0171 616 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 INSTALL THE PRESSURE AND TANK WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure CAUTI...

Page 19: ...6 JIC M M F swivel run tee fitting P N 333 0012 043 in the open tank port 8 Connect the machine s tank hose to the opposite end of the installed tee fitting 9 Install the supplied hydraulic hose P N 214 1000 297 on the 90 end of the installed tee fitting 10 Connect the other end of the installed hydraulic hose to the fitting installed in Port T of the AutoBoom valve INSTALL THE LEFT AND RIGHT CYLI...

Page 20: ...ft down hose from the machine s hydraulic valve 2 Install a 9 16 JIC M M F swivel run tee fitting P N 333 0012 043 in the left down port of the machine s hydraulic valve 3 Connect the machine s down hose to the opposite end of the installed tee fitting 4 Install the supplied hydraulic hose P N 214 1000 229 to the remaining branch of the installed tee fitting 5 Connect the other end of the installe...

Page 21: ...3 Manual No 016 0230 044 Rev F 17 POWERGLIDE POWERGLIDE HYDRAULIC SCHEMATIC ...

Page 22: ...axle 3 Reinstall the lug nuts on the wheel axle to secure the wheel 4 Mount the receiver bracket P N 116 0159 609 to the front of the left boom using two 1 9 16 W x 2 1 2 L x 3 8 thread U bolts P N 107 0171 611 two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and eight 3 8 16 zinc flanged lock nuts P N 312 1001 164 5 Insert the wheel axle into the receiver bracket positioning it so that th...

Page 23: ... assembly in the wheel mounting bracket by installing two 1 2 13 x 1 1 2 SS hex bolts P N 311 0058 186 and two 1 2 zinc hex nuts P N 312 1001 043 8 Repeat the steps above to install the left gauge wheel on the front of the left boom INSTALL THE POWERGLIDE WIRING Wiring Connections For wiring connections made outside the cab apply dielectric silicone grease P N 222 0000 006 generously on both the m...

Page 24: ...locate the left solenoid sense connectors 8 Isolate the connector labeled up and connect it to the left tilt up coil via the installed boom sense adapter cable 9 Connect the other down left solenoid sense connector to the left tilt down coil via the installed boom sense adapter cables 10 Connect the right solenoid sense connectors to the machine s right tilt up and right tilt down coils via the in...

Page 25: ... should be mounted in the machine s cab so that the machine operator has easy access to it CONNECT THE POWER LEADS 1 Locate the power cable that has the power and ground leads at one end 2 Disconnect the machine s connectors from the battery terminals 3 Install the power lead on the positive battery terminal and reinstall the machine s battery connector 4 Install the ground lead on the negative ba...

Page 26: ...CHAPTER 3 22 RoGator 64 74 86 SS Series AutoBoom Installation Manual POWERGLIDE WIRING SCHEMATIC AUTOBOOM CONTROLLER ...

Page 27: ...n this list If you have questions about the kit contact your Raven dealer TABLE 1 PowerGlide Plus Installation Kit P N 117 0231 044 or P N 117 0231 112 Picture Item Description Part Number Qty Not Pictured Manual RoGator 67 74 86 SS Series AutoBoom Installation 016 0230 044 1 Valve PowerGlide Plus AutoBoom 063 0131 124 1 Plate Hydraulic Block Mounting 107 0171 619 1 Cable Boom Sense Adapter 115 01...

Page 28: ...333 0012 042 2 Fitting 9 16 JIC M M F Swivel Run Tee Adapter 333 0012 043 3 Fitting 9 16 JIC M to 3 4 SAE O Ring M Straight Adapter 333 0012 046 3 Fitting 3 4 SAE O Ring M to 9 16 SAE O Ring M Straight Adapter 333 0012 055 2 Fitting 3 4 SAE O Ring M to 3 4 JIC M Straight Adapter 333 0012 093 1 Fitting 1 1 16 JIC M M F Swivel Run Tee Adapter 333 0012 109 2 Fitting 9 16 SAE O Ring to 11 16 Hex Plug ...

Page 29: ...000 297 1 Hydraulic Hose 3 4 JIC F to 1 1 16 JIC F 28 214 1000 298 2 TABLE 3 PowerGlide Plus Wheel Kit 90 100 Booms P N 117 0133 001 Picture Item Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Weldment Left 116 0159 609 1 Bracket Weldment Right 116 0159 610 1 Bracket Hub Retainer 107 0171 617 2 TABLE 2 ...

Page 30: ...Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 TABLE 4 PowerGlide Plus Wheel Kit 120 Booms P N 117 0133 085 Picture Item Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Weldment Receiver 116 0159 707 2 Bracket Hub Retainer 107 0171 617 2 TABLE 3 PowerGlide Plus Wheel Kit 90 100 Booms P N...

Page 31: ...6 Zinc Flanged Lock 312 1001 164 16 TABLE 5 Gen I PowerGlide Plus Wiring Kit P N 117 0137 023 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Node PowerGlide Plus AutoBoom 063 0130 010 1 Cable Harness 115 0230 045 1 Cable Power CAN 115 0230 007 1 TABLE 4 PowerGlide Plus Wheel Kit 120 Booms P N 117 0133 085 Picture Item Description Part Num...

Page 32: ...d and supported during installation or maintenance CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly damag...

Page 33: ...he valve in the PowerGlide Plus system Failure to remove these fittings from the valve will restrict the down speed of the booms when the system is enabled FIGURE 1 Port 3A and 3B Location 1 Locate ports 3A and 3B on the AutoBoom valve FIGURE 2 Coil Removed from the AutoBoom Valve 2 Remove the coils from the solenoids near ports 3A and 3B to gain easy access to those ports Port 3B Port 3A ...

Page 34: ...A and 3B FIGURE 4 Orifice Fitting Removed from the AutoBoom Valve 4 Remove the orifice fittings from ports 3A and 3B IMPORTANT Tip the AutoBoom valve on its side and use the Allen wrench to remove the orifice from the cavity taking care not to let the fitting fall into the valve FIGURE 5 Port Plug Reinstalled on the AutoBoom Valve Orifice Fitting Removed Keep for Future Use ...

Page 35: ...ng the AutoBoom valve on the machine install the proper fittings on the valve This prepares the valve for installation and simplifies the hose connection process later in the procedure Refer to the following figure and table to install the fittings in the appropriate ports of the AutoBoom valve FIGURE 7 Fittings Installed on AutoBoom Valve Fitting Part Number Port Fitting 9 16 JIC M to 3 4 SAE O R...

Page 36: ...e factory shown in the figure below If this plate is present mount the AutoBoom valve to this plate using the supplied mounting plate as a pattern to drill holes FIGURE 9 AutoBoom Valve Mounted to the Center Rack 2 Secure the mounting plate to the left side of the machine s center rack using two 2 9 16 W x 3 1 2 L x 3 8 thread U bolts P N 107 0171 616 and four 3 8 16 zinc flanged lock nuts P N 312...

Page 37: ...run tee fitting P N 333 0012 043 in the open tank port 8 Connect the machine s tank hose to the opposite end of the installed tee fitting 9 Install the supplied hydraulic hose P N 214 1000 297 on the 90 end of the installed tee fitting WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware tha...

Page 38: ... the 90 end of the installed tee fitting 5 Connect the 3 4 end of the installed hydraulic hose to the fitting installed in port LC of the AutoBoom valve 6 Disconnect the right up hose from the machine s hydraulic valve 7 Install 1 1 16 JIC M M F swivel run tee fitting P N 333 0012 109 in the open right up port of the machine s hydraulic valve 8 Connect the machine s right up hose to the opposite e...

Page 39: ...talled hydraulic hose to the fitting installed in port LF CYL RTN of the AutoBoom valve 6 Disconnect the machine s right down hose from the machine s hydraulic valve 7 Install a 9 16 JIC M M F swivel run tee fitting P N 333 0012 043 in the right down port of the machine s hydraulic valve 8 Connect the machine s down hose to the opposite end of the installed tee fitting 9 Install the supplied hydra...

Page 40: ...CHAPTER 4 36 RoGator 64 74 86 SS Series AutoBoom Installation Manual POWERGLIDE PLUS HYDRAULIC SCHEMATIC ...

Page 41: ...install the lug nuts on the wheel axle to secure the wheel 4 Mount the receiver bracket P N 116 0159 609 to the front of the left boom using two 1 9 16 W x 2 1 2 L x 3 8 thread U bolts P N 107 0171 611 two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and eight 3 8 16 zinc flanged lock nuts P N 312 1001 164 5 Insert the wheel axle into the receiver bracket positioning it so that the bottom ...

Page 42: ...g it so that the bottom of the wheel touches or is close to touching the ground and the wheel faces away from the machine 7 Secure the gauge wheel assembly in the wheel mounting bracket by installing two 1 2 13 x 1 1 2 SS hex bolts P N 311 0058 186 and two 1 2 zinc hex nuts P N 312 1001 043 8 Repeat the steps above to install the left gauge wheel on the front of the left boom INSTALL THE POWERGLID...

Page 43: ... CONTROLS 1 Locate the left press and right press connectors on the harness cable P N 115 0230 045 or 115 0230 085 2 Route the connectors to the AutoBoom valve P N 063 0131 124 3 Connect the left press connector to port G1 on the AutoBoom valve 4 Connect the right press connector to port G4 on the AutoBoom valve 5 Locate the left solenoid and right solenoid connectors on the harness cable 6 Connec...

Page 44: ...18 Connect the right solenoid sense connectors to the machine s right tilt up and right tilt down coils via the installed boom sense adapter cables CONNECT THE HARNESS CABLE TO THE IMPLEMENT EXTENSION TEE GEN II CABLE ONLY 1 Route the harness cable P N 115 0230 085 toward the implement extension tee cable 2 Connect the harness cable to the to node connector 3 Remove the terminator from the machine...

Page 45: ... connection near the AutoBoom node on the harness cable P N 115 0230 045 d Loop and tie off any excess cable 2 Locate the CAN power connector as shown in Figure 17 on page 41 If the CAN power connector is not is use a Remove the dust cap from the power connection b Insert the power connection into the controller cable P N 115 0230 007 If the CAN power connector is in use a Locate the orange wire o...

Page 46: ...ICABLE GEN I CABLE ONLY 1 Locate the two console connectors of the console cable P N 115 0230 005 and connect them to the AutoBoom console P N 063 0130 021 2 Make the necessary CAN connections Keep in mind there should be only two CAN terminators in the system one installed at each end of the CAN bus ...

Page 47: ...Manual No 016 0230 044 Rev F 43 POWERGLIDE PLUS POWERGLIDE PLUS WIRING SCHEMATIC GEN I CABLING ...

Page 48: ...CHAPTER 4 44 RoGator 64 74 86 SS Series AutoBoom Installation Manual GEN II CABLING ...

Page 49: ...f you have questions about the kit contact your Raven dealer TABLE 1 UltraGlide Installation Kit P N 117 0232 044 Picture Item Description Part Number Qty Not Pictured Manual RoGator 67 74 86 SS Series AutoBoom Installation 016 0230 044 1 Valve PowerGlide Plus UltraGlide AutoBoom 063 0131 124 1 Plate Hydraulic Block Mounting 107 0171 619 1 Sensor Right Ultrasonic 063 0130 012 1 Sensor Left Ultraso...

Page 50: ...71 616 2 Bolt 5 16 18 x 7 8 Hex 311 0052 104 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 Washer 5 16 Zinc Plated Lock 313 1000 019 4 TABLE 2 Hydraulic Kit P N 117 0134 044 Picture Item Description Part Number Qty Fitting 3 4 JIC M M F Swivel Run Tee Adapter 333 0012 039 1 Fitting 9 16 JIC M F Swivel Elbow 333 0012 042 2 Fitting 9 16 JIC M M F Swivel Run Tee Adapter 333 0012 043 3 TABLE 1 UltraG...

Page 51: ...JIC M M F Swivel Run Tee Adapter 333 0012 109 2 Fitting 9 16 SAE O Ring to 11 16 Hex Plug 333 0012 194 2 Hydraulic Hose 9 16 JIC F to 9 16 JIC F 18 214 1000 229 1 Hydraulic Hose 9 16 JIC F to 9 16 JIC F 36 214 1000 233 1 Hydraulic Hose 9 16 JIC F to 9 16 JIC F 22 214 1000 296 1 Hydraulic Hose 3 4 JIC F to 3 4 JIC F 22 214 1000 297 1 Hydraulic Hose 3 4 JIC F to 1 1 16 JIC F 28 214 1000 298 2 TABLE ...

Page 52: ...oom Sensor 063 0131 592 2 Bolt 5 16 18 x 1 1 4 Hex 311 0052 106 2 Nut 5 16 18 Nylon Insert Lock 312 4000 059 2 Washer 5 16 Zinc Flat 313 2300 012 4 TABLE 4 Optional Wheel Kit 90 100 Booms P N 117 0133 001 Picture Item Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Weldment Left 116 0159 609 1 Bracket We...

Page 53: ...12 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 TABLE 5 Optional Wheel Kit 120 Booms P N 117 0133 085 Picture Item Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Weldment Receiver 116 0159 707 2 Bracket Hub Retainer 107 0171 617 2 TABLE 4 Optional Wheel Kit 90 100 Booms P N 117 0133 001 Pictu...

Page 54: ... Zinc Flanged Lock 312 1001 164 16 TABLE 6 Gen I UltraGlide Wiring Kit P N 117 0137 024 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Node UltraGlide AutoBoom 063 0130 013 1 Cable Sensor 115 0171 527 2 Cable Harness 115 0230 045 1 Cable Power CAN Controller 115 0230 007 1 TABLE 5 Optional Wheel Kit 120 Booms P N 117 0133 085 Picture Item...

Page 55: ...h CAN Power Tee AutoBoom 115 0230 085 1 WARNING The machine must remain stationary and switched off with the booms unfolded and supported during installation or maintenance CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects...

Page 56: ...l the fittings in the appropriate ports of the AutoBoom valve FIGURE 1 Fittings Installed on AutoBoom Valve NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual However the fittings hose connections and cable connections remain the same Fitting Part Number Port Fitting 9 16 JIC M to 3 4 SAE O Ring M 333 0012 046 P LF CYL RTN RT CYL RTN Fi...

Page 57: ...ome models may offer a mounting plate from the factory shown in the figure below If this plate is present mount the AutoBoom valve to this plate using the supplied mounting plate as a pattern to drill holes FIGURE 3 AutoBoom Valve Mounted to the Center Rack 2 Secure the mounting plate to the machine s center rack using two 2 9 16 W x 3 1 2 L x 3 8 thread U bolts P N 107 0171 616 and four 3 8 16 zi...

Page 58: ... M F swivel run tee fitting P N 333 0012 043 in the open tank port 8 Connect the machine s tank hose to the opposite end of the installed tee fitting 9 Install the supplied hydraulic hose P N 214 1000 297 on the 90 end of the installed tee fitting WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses ...

Page 59: ...of the installed tee fitting 5 Connect the 3 4 end of the installed hydraulic hose to the fitting installed in port LC of the AutoBoom valve 6 Disconnect the right up hose from the machine s hydraulic valve 7 Install 1 1 16 JIC M M F swivel run tee fitting P N 333 0012 109 in the open right up port of the machine s hydraulic valve 8 Connect the machine s right up hose to the opposite end of the in...

Page 60: ...of the installed hydraulic hose to the fitting installed in port LF CYL RTN of the AutoBoom valve 6 Disconnect the machine s right down hose from the machine s hydraulic valve 7 Install a 9 16 JIC M M F swivel run tee fitting P N 333 0012 043 in the right down port of the machine s hydraulic valve 8 Connect the machine s down hose to the opposite end of the installed tee fitting 9 Install the supp...

Page 61: ...5 Manual No 016 0230 044 Rev F 57 ULTRAGLIDE ULTRAGLIDE HYDRAULIC SCHEMATIC ...

Page 62: ...to drop and result in sensor or boom damage To ensure optimal operation of the UltraGlide system and to protect the sprayer boom mount the sensors on the front side of the boom 8 10 above the lowest hanging part of the boom FIGURE 7 Illustration of Sensor s Blind Range Mount the Boom Sensors FIGURE 8 Mounted Boom Sensor WARNING The machine must remain stationary and switched off with the booms unf...

Page 63: ... to ensure the sensor is mounted securely 6 Repeat the steps above to mount the remaining boom sensor s MOUNT THE CENTER RACK SENSOR FIGURE 9 Center Rack Sensor 1 Mount the center sensor P N 063 0130 018 to the machine s center rack using two 1 9 16 W x 2 1 2 L x 3 8 thread U bolts P N 107 0171 611 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 2 Tighten the nuts to ensure the sensor is m...

Page 64: ...0131 003 on the wheel axle 3 Reinstall the lug nuts on the wheel axle to secure the wheel 4 Mount the receiver bracket P N 116 0159 609 to the front of the left boom using two 1 9 16 W x 2 1 2 L x 3 8 thread U bolts P N 107 0171 611 two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and eight 3 8 16 zinc flanged lock nuts P N 312 1001 164 5 Insert the wheel axle into the receiver bracket pos...

Page 65: ...at the bottom of the wheel touches or is close to touching the ground and the wheel faces away from the machine 7 Secure the gauge wheel assembly in the wheel mounting bracket by installing two 1 2 13 x 1 1 2 SS hex bolts P N 311 0058 186 and two 1 2 zinc hex nuts P N 312 1001 043 8 Repeat the steps above to install the left gauge wheel on the front of the left boom INSTALL THE ULTRAGLIDE WIRING W...

Page 66: ... CONTROLS 1 Locate the left press and right press connectors on the harness cable P N 115 0230 045 or 115 0230 085 2 Route the connectors to the AutoBoom valve P N 063 0131 124 3 Connect the left press connector to port G1 on the AutoBoom valve 4 Connect the right press connector to port G4 on the AutoBoom valve 5 Locate the left solenoid and right solenoid connectors on the harness cable 6 Connec...

Page 67: ...e the upper and lower boom hoist up coils near the machine s hydraulic valve 2 Disconnect the cable connector from the lower boom hoist up coil NOTE This is the boom hoist up coil that points towards the machine cab 3 Install a center rack control boom sense adapter cable P N 115 0230 039 on the lower boom hoist up coil 4 Connect one of the male ends of the power splitter cable P N 115 0230 070 to...

Page 68: ...ter sensor connector on the AutoBoom harness cable 6 Connect the right outer sensor connector to the installed right sensor cable 7 If the optional boom sensors are installed repeat step 1 to step 6 for the inner sensors CONNECT THE HARNESS CABLE TO THE IMPLEMENT EXTENSION TEE GEN II CABLE ONLY 1 Route the harness cable P N 115 0230 085 toward the implement extension tee cable 2 Connect the harnes...

Page 69: ...Install the terminator on the CAN connection of the harness cable P N 115 0230 045 coming from the AutoBoom node If the CAN connector does not have a CAN passive terminator and another CAN cable is already connected a Disconnect the existing CAN termination b Connect the CAN connection from the power cable P N 115 0230 007 into the connector from which the other CAN cable was unplugged c Reroute t...

Page 70: ... LEADS 1 Locate the power cable that has the power and ground leads at one end 2 Disconnect the machine s connectors from the battery terminals 3 Install the power lead on the positive battery terminal and reinstall the machine s battery connector 4 Install the ground lead on the negative battery terminal and reinstall the machine s battery connector CONNECT THE CONTROLLER IF APPLICABLE GEN I CABL...

Page 71: ...Manual No 016 0230 044 Rev F 67 ULTRAGLIDE ULTRAGLIDE WIRING SCHEMATIC GEN I CABLING ...

Page 72: ...CHAPTER 5 68 RoGator 64 74 86 SS Series AutoBoom Installation Manual GEN II CABLING ...

Page 73: ... CHAPTER6REPLACEMENT PARTS This section contains replacement part diagrams for PowerGlide PowerGlide Plus and UltraGlide systems Refer to these diagrams when calling to request replacement parts VALVE BLOCKS PowerGlide Valve Replacement Parts ...

Page 74: ...CHAPTER 6 70 RoGator 64 74 86 SS Series AutoBoom Installation Manual POWERGLIDE PLUS AND ULTRAGLIDE VALVE REPLACEMENT PARTS WHEELS ...

Page 75: ...6 Manual No 016 0230 044 Rev F 71 REPLACEMENT PARTS SENSORS ...

Page 76: ...CHAPTER 6 72 RoGator 64 74 86 SS Series AutoBoom Installation Manual ...

Page 77: ...0 Connecting the Power Leads 21 Wiring Connections 19 Kit Contents 7 PowerGlide Plus 23 Install Gauge Wheels 37 Gauge Wheel Mounting Locations 37 Hydraulic System 28 Hydraulic Schematic 36 Installing Fittings on the AutoBoom Valve 31 Installing Left and Right Cylinder Hoses 34 Installing Pressure and Tank Hoses 33 Installing the Left and Right Down Hoses 34 Mounting the AutoBoom Valve 32 Removing ...

Page 78: ...he AutoBoom Valve 53 Sensors Boom Sensor Mounting Locations 58 Connecting Sensor Cables 59 Mounting the Boom Sensors 58 Mounting the Center Rack Sensor 59 Wiring 61 Connecting the Controller 66 Connecting the Field Computer 67 Connecting the Harness Cable to the Controller Cable Gen I Ca ble Only 65 Connecting the Harness Cable to the Implement Extension Tee Gen II Cable Only 64 Connecting the Har...

Page 79: ...ndustries Do Bring the defective part and proof of purchase to your Raven dealer If the dealer approves the warranty claim the dealer will process the claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchas...

Page 80: ...aven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation if the failure is between 12 and 24 months from the retail sale How Can I Get S...