Raven RS1, Guidance And Steering Installation Manual

Page 1: ...Miller Nitro 5000 Series New Holland Guardian F Series RS1 HDU Guidance and Steering Installation Manual P N 016 5032 114 Rev A 04 18 E30473 Copyright 2018...

Page 2: ...sible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affec...

Page 3: ...e Steering Valve 15 Install the Left and Right Steering Hoses 16 Install the Pressure and Tank Hoses 17 Install the Load Sense Hoses 19 Hydraulic Diagram 21 Chapter 4 Wheel Angle Sensor WAS Installati...

Page 4: ...Table of Contents ii Miller Nitro 5000 Series New Holland Guardian F Series RS1 HDU Guidance and Steering Installation Manual...

Page 5: ...easures Be alert and aware of surroundings Do not operate RS1 HDU or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position or a safe...

Page 6: ...c system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly damage the steering hydraulic valve INSTRUCTIONS FOR HOSE ROUTING T...

Page 7: ...rsion in water and oil Tree limbs brush and debris Damage where service personnel or operators might step or use as a grab bar Damage when passing through metal structures High pressure wash ELECTRICA...

Page 8: ...ove during machine operation Allow sufficient length for free movement without interference to prevent pulling pinching catching or rubbing especially in articulation and pivot points Clamp harnesses...

Page 9: ...ORTANT SAFETY INFORMATION 1 Remove visible surface water from components connections or seals using pressurized air or an aerosol electrical component cleaning agent allow components to dry completely...

Page 10: ...CHAPTER 1 6 Miller Nitro 5000 Series New Holland Guardian F Series RS1 HDU Guidance and Steering Installation Manual...

Page 11: ...ices Be sure to carefully read the instructions in this manual as you complete the installation process RECOMMENDATIONS Raven Industries recommends the following best practices when installing or oper...

Page 12: ...ves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting raven...

Page 13: ...64 1 Cable 4 Wheel Steering Lockout 115 4010 073 1 Sensor Rotary Wheel Angle 063 0181 013 1 Switch Master 063 0173 961 1 Transducer 0 3000 PSI Pressure 422 0000 086 1 Latch Over Center Padlock 319 100...

Page 14: ...9 4 Washer 0 344 ID x 0 688 OD x 0 065 Thick 313 2300 312 4 TABLE 2 Hydraulic Kit P N 117 0199 124 Item Description Part Number Qty Fitting 8 ORFS M M F Swivel Run Tee Adapter 333 0012 028 4 Fitting 4...

Page 15: ...4 1000 950 2 TABLE 3 RS1 Mounting Kit P N 117 5001 053 Item Description Part Number Qty Bracket RS1 Mounting 107 0172 498 1 Screw 1 4 20 x 1 2 UNC Countersink Machine 311 0003 041 4 TABLE 4 RS1 Unit K...

Page 16: ...CHAPTER 2 12 Miller Nitro 5000 Series New Holland Guardian F Series RS1 HDU Guidance and Steering Installation Manual...

Page 17: ...ice When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure Tampering with hydraulic valves may cause s...

Page 18: ...Installed in the Steering Valve NOTICE The appearance of the steering hydraulic valve may vary slightly from the images contained in this manual However the fittings hose connections and cable connect...

Page 19: ...e s existing mounting plate on the machine s front cross member to the right of the steering orbital FIGURE 3 Steering Valve Installed 2 Mount the steering valve P N 334 0003 088 to the machine s moun...

Page 20: ...P N 214 1000 950 on the 90 end of the installed tee fitting 5 Connect the 6 end of the installed hydraulic hose to the fitting installed in Port A of the steering valve P N 334 0003 094 FIGURE 5 Right...

Page 21: ...ring orbital 3 Connect the machine s pressure hose to the opposite end of the installed tee fitting 4 Install the 90 end of the supplied hydraulic hose P N 214 1000 948 on the 90 end of the installed...

Page 22: ...ter fitting P N 333 0012 028 in the open port of the steering orbital 8 Connect the machine s tank hose to the opposite end of the installed tee fitting 9 Install the 90 end of the supplied hydraulic...

Page 23: ...Sense Hose on Steering Orbital 1 Disconnect the machine s load sense hose from the steering orbital FIGURE 11 LSPV Connection on the Steering Valve 2 Connect the load sense hose to the fitting instal...

Page 24: ...stallation Manual 3 Install the straight end of the supplied hydraulic hose P N 214 1000 949 on the existing 90 elbow fitting in the load sense port of the machine s steering orbital 4 Connect the 90...

Page 25: ...3 P N 016 5032 114 Rev A 21 HYDRAULIC SYSTEM INSTALLATION HYDRAULIC DIAGRAM...

Page 26: ...CHAPTER 3 22 Miller Nitro 5000 Series New Holland Guardian F Series RS1 HDU Guidance and Steering Installation Manual...

Page 27: ...ensor Assembly Alignment 2 Align the flat side of the shaft on the rotary sensor assembly P N 063 0181 013 so that it is parallel with the cable exit point as shown in the figure above FIGURE 2 WAS Mo...

Page 28: ...he sensor shaft slide the WAS arm bracket P N 116 0159 674 onto the rotary sensor shaft 6 Insert the supplied set screw through the hole in the arm bracket tightening it against the flat spot in the s...

Page 29: ...s Use the 3 8 16 x 3 hex bolt P N 311 0054 113 4 wheel steer machines Use the 3 8 16 x 2 hex bolt P N 311 0054 109 10 Insert the bolt into the slot on the WAS arm bracket so that the prongs of the bra...

Page 30: ...CHAPTER 4 26 Miller Nitro 5000 Series New Holland Guardian F Series RS1 HDU Guidance and Steering Installation Manual...

Page 31: ...e RS1 unit using four 1 4 20 x 1 2 flat head machine screws P N 311 0003 041 FIGURE 2 Machine s Existing Receiver Mounting Bracket 2 Install the over center padlock latch on the machine s mounting bra...

Page 32: ...ckets 4 Secure the RS1 mounting bracket to the latch mounting bracket by securing the latch NOTE It may be necessary to adjust the latch in order to secure the RS1 unit INSTALL THE HYDRAULIC DRIVE UNI...

Page 33: ...hree M6 1 0 x 20 mm class 5 8 8 8 flanged bolts P N 311 0070 051 4 Install the HDU P N 063 0173 887 on the HDU mounting bracket using two 1 4 20 lock nuts P N 312 1001 168 INSTALL THE RS1 CABLES INSTA...

Page 34: ...end of the RS1 harness to the machine s bulkhead connector INSTALL THE HDU HARNESS FIGURE 8 GPS POWER CAN Connector 1 Trace the cable from the machine s GPS bulkhead connector down the rear wall of th...

Page 35: ...o Machine s Bulkhead 3 Connect the CAN PWR connector of the HDU harness to the machine s bulkhead connector labeled AR064 FIGURE 10 HDU Harness Connectors Connected to HDU 4 Install the two rectangula...

Page 36: ...ven product control connect the GUIDANCE CAN connector to the unmarked 2 pin connector in the center of the HDU harness FIGURE 12 Side Console Cover to be Removed 6 Remove the cover from the machine s...

Page 37: ...achine s side console cover FIGURE 15 STEERING LOCKOUT SWITCH Connector 9 Position the master switch P N 063 0173 961 over the open port in the side console cover feeding the switch cable through the...

Page 38: ...tallation Manual FIGURE 16 Steering Lockout Switch Installed 11 Replace the side console cover 12 Press on the switch casing to ensure the switch is securely installed FIGURE 17 Shroud to be Removed 1...

Page 39: ...the round bulkhead connector of the HDU harness through the hole in the bulkhead cover panel 17 Tighten the bulkhead nut to secure the connection INSTALL THE VALVE HARNESS 1 Plug the round 19 pin con...

Page 40: ...P N 063 0181 013 6 Connect the ENABLE connector to the installed foot switch if applicable INSTALL THE FOUR WHEEL STEER LOCKOUT HARNESS FOUR WHEEL STEER MACHINES ONLY FIGURE 21 Steering Lockout Cable...

Page 41: ...ION FIGURE 22 Steering Lockout Cable Routing 4 Route the remaining connector to the left rear tire of the machine FIGURE 23 Steering Lockout Cable Connection 5 Connect the TO MACHINE S FOUR WHEEL STEE...

Page 42: ...CHAPTER 5 38 Miller Nitro 5000 Series New Holland Guardian F Series RS1 HDU Guidance and Steering Installation Manual SYSTEM DIAGRAM...

Page 43: ...move consistently when the steering wheel is turned 4 Continue turning the wheels until they move steadily and smoothly when the steering wheel is turned 5 Access the System Diagnostic screen by sele...

Page 44: ...F Series RS1 HDU Guidance and Steering Installation Manual CALIBRATE THE RS1 SYSTEM Refer to the RS1 Guidance and Steering Calibration Operation Manual P N 016 4010 001 for instructions on calibrating...

Page 45: ...Steering Valve 14 Installing Load Sense Hoses 19 Installing Pressure and Tank Hoses 17 Installing the Left and Right Cylinder Hoses 16 Mounting the Steering Valve 15 Hydraulic Safety 2 I Important Saf...

Page 46: ...Index 42 Miller Nitro 5000 Series New Holland Guardian F Series RS1 HDU Guidance and Steering Installation Manual...

Page 47: ...dustries Do Bring the defective part and proof of purchase to your Raven dealer If the dealer approves the warranty claim the dealer will process the claim and send it to Raven Industries for final ap...

Page 48: ...ven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the...