Raybar BRAVO 150, User Manual

Page 1: ...RY 150BR USER manual ...

Page 2: ...perience by product innovation and excellent after salessupport This user manual is guide for you to understand function of various parts riding operation maintenance schedule and basic maintenanceofyournewRaybarmotorcycle Pleasegothroughthismanualtounderstandyourmotorcyclebeforeusingit Pleasecontactyourdealerfordetailedinformationabouttheproductandforaftersaleservices ...

Page 3: ...andpartnames Fronttopview 02 Rightsideview 03 Leftsideview 04 Partsfunction 05 Inspectionbeforeriding 11 Startingengine ridingoperation 12 Maintenanceschedule 13 Generalinspection repair 14 Technicalspecification 16 Electricalcircuitdiagram 18 ...

Page 4: ...strationandinsurancepurpose MOTORCYCLE IDENTIFICATION 1 Engine serial number is engraved on crankcaseassembly Vehicle identification number VIN is stamped on steering head tube Frame number is engraved on the steeringheadtube Engine Number VIN Number Frame Number ...

Page 5: ...FRONT TOP VIEW 2 1 RearviewMirror 2 Lefthandlebarswitches 3 Fueltank 4 Speedometer 5 Ignition switch 6 Right handle bar switches 1 1 5 6 2 4 3 ...

Page 6: ...SIDE VIEW 3 1 Rearcarrier 2 Taillamp 3 Rearfender 4 Bigfootrest 5 Muffler 6 Reartyre 7 Front carrier 8 Head lamp 9 Front suspension 10 Front tyre 11 Front disc brake 12 Pedal brake 1 2 3 7 8 9 10 11 12 6 4 5 ...

Page 7: ...LEFT SIDE VIEW 4 1 Handprotector 2 Indicator 3 Engine 4 Frontwheel 5 Pedalgearchange 6 Mainstand 7 Seat 8 Rear suspension 9 Chain case 10 Side stand 11 Rear wheel 1 7 8 9 10 11 2 3 4 5 6 ...

Page 8: ...containedinfueltank 8 Turnsignalindicatorleft right Flasheswhenleftorrightturnsignalswitchisoperated 9 Tripmeterresetknob Resetstripmetertozero 10 Tripmeter Displaystraveleddistancebetweentwopoints 11 Ignitionswitch a OFFposition Allelectricalcircuitsarecutoff Theenginecannotbestarted Thekeycanberemovedinthisposition b ONposition Theignitioncircuitiscompleted Enginecannowbestarted Thekeycannotbere...

Page 9: ...t a Turn right position The right turning lamp and right turn signal indicator on instrumentpanelflashes b Turn left position The left turning lamp left turn signal indicator on instrument panelflashes 3 Hornswitch Presstheswitchtooperatethehorn 4 Choke This switch is used to stop air supply to carburetor when rich mixture is to requiredstartthemotorcycleduringcoldstart 5 Passswitch Itignitehighbe...

Page 10: ...edON b Position AlllampsareturnedOFF c Position FrontparkinglampandtaillampareturnedON Fueltank Fueltankcap Thecapacityofthefueltankis14 5L includingreservefuel a Opening fuel tank cap To open the fuel tank cap insert the key and rotate it 90 in clockwisedirection nowfueltankcapcanbetakenout b Closing fuel tank cap To close fuel tank cap align the latch on the tank cap with the grooveontheoilfilli...

Page 11: ...ition This will stop the fuel flow to the carburetor B ON Tostartthefuelflowtocarburetor rotatetheknobandbringittoONposition C RES When the main fuel capacity runs out in ON position you can use reserve fuel capacity To use reserve fuel capacity rotatetheknobandbringittoRESposition Pleaseaddfuelassoonaspossiblewhenyoustartusingreservefuel OFF ON RES 8 ...

Page 12: ... of the vehicle rotatethrottleinforwarddirection Pedalgearchange Pedalgearchangeisusedtochangegearposition Tochangegearposition presspedalgear change up or down by foot as per gear change pattern Please use clutch while changing gear Tyre Proper tyre pressure will provide maximum stability mileage riding comfort and tyre life Check tyre pressure frequently and adjust if necessary Select the right ...

Page 13: ...espeed youneedtopressthepedalbrakeindownwarddirection Clutchlever Clutch lever can be operated when you want to shift gears Operation of clutch stops power transferfromenginetotransmission Tooperateclutch youneedtopullclutchlevertowards yourself Frontbrakelever This is used to apply braking force on front wheels When you want to stop the vehicle or reduce speed you need to pull front brake lever t...

Page 14: ...lity and whether level is lower than the low scale mark Electrical system Check electrical system for proper functioning Battery Check battery for any leakage or spillage and acidic corrosion Clutch Front brake lever Check whether free stroke is appropriate and clutch can be separated and meshed normally Gearshift Rear brake pedal Check gearshift for flexibility and stability and whether free stro...

Page 15: ...started return kick lever Preheat 3 5 minutes at idle speed 1500 100 r min RidingOperation Afterstartingandpreheating returnmainandsidestand Nowholdclutch lever and pull it towards yourself Then press pedal gear change with left foot and shift to the firstgear A Releasethebrakelever B Rotate throttle slowly to accelerate and release clutch lever slowly this will give accelerationtomotorcycle C Onc...

Page 16: ...00 km Every 8000 km Miles 600 2400 4800 Months 5 20 40 I I T T I I I I I C R I I R R I I I I C C I I I I I I I I I T Clean every 3 000km Replace every 12 000km Valve clearance Clean and lubricate every 1000km Brake Tyres Steering Spark plug Fuel hose Replace every four years Engine oil and oil filter Carburetor Clutch Front fork and rear suspension Chassis bolts and nuts Interval Item Fuel straine...

Page 17: ...lywithmainstandinflatsurface 2 Removetheoilfillercap 3 Draintheoilbyremovingthedrainpluglocatedonthebottomoftheengine 4 Once used oil is drained completely tighten the drain plug fill engine with new engine oil Tightenthefillercap Donotovertightthefillercap 5 Startengineinidlespeedfor2 3minutes 6 Stop the engine and wait for a minute Inspect the engine oil level through the engine oillevelsightgla...

Page 18: ...ingandthentightenitbysparkplugwrench 6 Reconnectthesparkplugcap General inspection repair Cleantheaircleaner At least once after every 4000Km clean and immerse the air cleaner element into engine oil If you drive your motorcycle in a dusty condition morefrequentcleaningwillberequired Carburetoridlespeedadjustment Start up the engine and let the engine run until it warms up fully After engine has w...

Page 19: ...w 8500r min Max Torque 11 0N m 7500r min Bore x Stroke 62 0 49 9 Compression Ratio 9 4 1 Starting Electric Kick start Top speed 96 KM H Mileage Litres 100 kms 2 1L 100km Carburetor PZ27 Clutch Wet multi plate Gear box 5 speed Front Telescopic Rear Spring coil type Engine Specification Transmission Chassis Suspension Front Brake Disc Rear Brake Drum Brakes 16 ...

Page 20: ... Head Lamp Type Normal LED Normal Tail Stop Lamp 12V 21W 5W Tail Lamp Type Normal LED Normal Turn Signal Lamp 12V 1 3W Turn Signal Lamp Type Normal LED LED Ignition system A C CDI Speedometer Mechanical with LED Length mm 2040 Width mm 780 Height mm 1120 Wheelbase mm 1182 Ground Clearance mm 170 Fuel Tank Capacity Litres 14 5 Kerb Weight kg 135 Dimension Electrical Control System Wheels Tyres 17 ...

Page 21: ...White Green Orange Green Light blue Green Orange Green Palm Blue Green Black Light green red Black Yellow green Palm white Black Palm Yellow Black Yellow red Green Black white Red Green Black Purple Yellow Black Yellow green Yellow white Green Green Red Green Light blue Yellow green Green Palm Green Orange Rear right winker Tail light Rear left winker Safety wire 15A Black white Green Purple Yello...

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