Rayburn 680KCD, Installation Instructions Manual

Page 1: ...ons For use in GB IE REMEMBER when replacing a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use recond...

Page 2: ...ES 13 REQUIREMENTS PRELIMINARY INSTALLATION 13 OIL CONNECTION 14 SITE LOCATION 15 BAFFLES 16 BURNER ACCESS 17 ELECTRICAL CONNECTION 17 OIL PUMP 17 COMMISSIONING TERMINAL STRIP CONNECTIONS 18 INSTRUCTI...

Page 3: ...and other exposed parts When disposing of the product reduce dust with water spray ensure that parts are securely wrapped Kerosene and Gas Oil Mineral Oils 1 The effect of mineral oils on the skin va...

Page 4: ...5 Max Water Temp 82 C Water Capacity of 11 5 litres Boiler Weight of Appliance 395kg Max Operating Pressure 2 bar 20m of Boiler Fuel Kerosene C2 GENERAL SPECIFICATIONS DESN 515907 Fig 1A PLEASE NOTE...

Page 5: ...5 Max Water Temp 82 C Water Capacity of 11 5 litres Boiler Weight of Appliance 395kg Max Operating Pressure 2 bar 20m of Boiler Fuel Kerosene C2 GENERAL SPECIFICATIONS DESN 515831 Fig 1B PLEASE NOTE...

Page 6: ...hnical Data 6 BOILER BURNER BURNER NOZZLE US g h 0 65 80 EH 0 35 80 S 10 145 24 15 0 8 5 125 42 5 25 24 OIL PRESSURE Bar psi OIL BURNING RATE cc m HEAT INPUT kW BOILER OUTPUT kW 680 780KCD COOKER BURN...

Page 7: ...f Practice BS5410 Installation of oil fired appliances for space heating and hot water supply purpose Part 1 Boiler of rated output not exceeding 45kW BS5449 Central Heating for domestic purposes Part...

Page 8: ...ted with a remote acting OFTEC approved fire valve operating at 150 F 65 C fitted with an appropriate length of capillary to enable the valve body to be located externally at the point where the oil l...

Page 9: ...nsideration must be given as to the possible adverse affects of combustion noise on adjoining properties inherent with this type of product Flue System See Fig 4 The flue system must be installed in a...

Page 10: ...As a precaution the heating system MUST also be flushed out prior to the addition of the inhibitor to ensure any flux debris is removed Independent temperature controls with time switch control are r...

Page 11: ...11 Site requirements Fig 5 Rayburn 680 780K CD Wiring 111MB for independent Satronic boxes KEY APPLIANCE G Y GREEN YELLOW BL BLUE OR ORANGE BR BROWN W WHITE R RED BK BLACK PL PURPLE GR GREY Y YELLOW...

Page 12: ...Site requirements Fig 6 Rayburn 680 780K CD Wiring Diagram 111MB Self Contained Control KEY APPLIANCE W WHITE BR BROWN BL BLUE G Y GREEN YELLOW R RED BK BLACK OR ORANGE Y YELLOW GR GREY P PINK PL PUR...

Page 13: ...e rear wall is of combustible material there must be an air gap of 25mm between the wall and the rear of the cooker Fit the rear distance bracket as shown in Fig 7 Wherever possible it is recommended...

Page 14: ...the cooker to act as a working area 2 Remove lower LH door Rayburn 680KCD only and burner aperture cover and store in a safe place 3 Unscrew jubilee clip and remove flexi air intake pipe from burner 4...

Page 15: ...rom control panel fixing bracket and pivot bracket upwards away from boiler access door SEE FIG 13 1 Remove four securing nuts and withdraw access door from below through burner aperture 2 Remove stac...

Page 16: ...Installation requirements 16 Fig 14 ALL BAFFLES MUST BE STACKED IN PLACE AS DIAGRAM ABOVE...

Page 17: ...s wiring diagram See Fig 18 1 Before connecting the flexible oil pipe to the pump inlet open the stop valve slowly and run off some of the oil into a receptacle to establish an air free and clean supp...

Page 18: ...gnal light in the reset button of the control box See Fig 19 In this event wait at least one minute then press the re set button to restart Whilst the burner is running vent air from the pump by slack...

Page 19: ...he countersunk headed screw right hand side in the hotplate The cooker burner should be set to 11 0 11 5 CO2 with a maximum smoke No 2 Replace the countersunk headed screw on completion ensuring that...

Page 20: ...ve the plugging screw and insert the sensing end of a portable indicator to check the CO2 Carbon Dioxide level Adjust the boiler burner air intake until a reading of 11 11 5 CO2 is recorded on the ind...

Page 21: ...2 fixing screws slide forward and lift off keyhole slots SEE FIG 26 1 Check pre set timer switch setting Fig 25 DESN 515962 Commissioning Instructions VENT FAN TIMER SWITCH CHECK Fig 26 DESN 515975 21...

Page 22: ...djusted to ensure a quiet operations and the radiators balanced 4 Allow the pump adjuster to maintain a flow and return differential of 20 C Checks must be made by the installer to see that the differ...

Page 23: ...to mains water supply or to the water storage cistern supplying domestic hot water even though a non return valve may be fitted without the approval of the local water authority h The Filling Point Th...

Page 24: ...O THE RETURN SIDE THEN THE PRESSURE GAUGE AND EXPANSION VESSEL ARE FITTED ADJACENT TO THE SUCTION SIDE OF THE PUMP THE SAFETY VALVE REMAINS AS SHOWN ON THE FLOW PIPE THE BY PASS BALANCING VALVE SHOULD...

Page 25: ...to a minimum to reduce the risk of trapping condensate Condensate disposal pipes MUST be fitted with a trap whether they are connected internally or externally Rayburn boilers are supplied with a con...

Page 26: ...lear and able to operate SEE FIG 29 To keep external pipework to a minimum locate the soakaway as close as possible to the boiler whilst ensuring it is located clear of building foundations and other...

Page 27: ...o extension setting distance to suit wall thickness NOTE A minimum overlap of 25mm on telescopic flue pipes NOTE If required 2 flue extension kits are available to be ordered and used separately RO4M3...

Page 28: ...re and cut to length 2 Insert tube making sure it is correctly located 3 Fit terminal guards SEE FIG 33 28 VENT PIPE Fig 33 DESN 515958 Fig 32 DESN 511273 TERMINAL GUARD Balanced Flue Installation Sta...

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Page 32: ...cy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by AGA Rangemaster Station Road...