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GENERAL INFORMATION

These instructions explain the proper procedures for installing and testing nVent 

RAYCHEM TraceTek TT3000 and TT5000 series modular and zone sensing 

cables, and provide specifics for sumps, subflooring, and containment trenches.
For double-containment pipe applications, refer first to the TraceTek  

Double-Containment Installation Guide (LIT-138); for double-wall tank 

applications, refer first to the General Instructions for TraceTek Installation in 

Double-Wall Tanks (H55313).
The General Installation Instructions for TraceTek Environmental Applications 

(H55523) provides an overview of the installation process for the TraceTek system, 

and refers to detailed instructions for each step.
To obtain copies of installation instructions, consult nVent at (650) 216-1526.

TOOLS AND MATERIALS FOR INSTALLATION AND TESTING

•  TT-PTB-1000 Portable Test Box with adapters or ohmmeter  

(20-MW range or greater)

•  TT-ULTRATORCH flameless heating tool or appropriate heat gun.
•  TT-MLC-MC Modular Leader Cable (needed for testing with ohmmeter)
•  TT-MET-MC Modular End Terminations (not needed for zone cables)

ADDITIONAL MATERIALS FOR SUMP, CONTAINMENT TRENCH, 

OR SUBFLOOR APPLICATIONS:

•  For TT3000 sensing cable: TT-HDC-1/4 or TT-HDC-1/4-200-NA 

Hold-Down Clips

•  For TT5000 series sensing cables:  

TT-HDC-1/2-NA-50 hold-down clips

•  3M-type 1300 or 08001 adhesive (obtained locally) for hold-down clips 

with no adhesive (not required for TT-HDC-1/4)

General Notes—Do’s and Don’ts

COMPLETE BILL OF MATERIALS

Before beginning installation, confirm there is a plan 

for the leak detection system layout, and a complete 

bill of materials. In addition to sensing cables, the leak 

detection bill of materials should include a TraceTek 

alarm module, leader and/or jumper cables, mapping 

(TT-TAG), and various other components, such as 

Modular Branching Connectors, (TT-MBC-MC).

TT3000 and TT5000 Series

Modular Sensing Cables Installation Instructions

Do

•  Store the sensing cable in its original container in 

a clean, dry area prior to installation.

•  Schedule sensing cable installation after major 

construction work (which could damage or  

contaminate the cable) has been completed.

•  Clean the area where sensing cable is to be 

installed and remove any debris or other source 

of contamination.

•  Replace TT5000 series hydrocarbon sensing 

cable once it has contacted a solvent or fuel.

Don’t

•  Drag sensing cable through contaminants (such as pipe dope, PVC cement, solvents, oil, dirt).
•  Use damaged or contaminated sensing cable.
•  Solder or weld near the cable without protecting it from heat, flux, and splatter.
•  Use pulling lubricants to install TraceTek sensing cables.
•  Drop tools or sharp or heavy objects onto the cable.
•  Pull the sensing cable with excessive force (more than 50 pounds/20 kg).
•  Place TT5000 series sensing cable where it is subject to pinching or pressure, as this will trigger 

an alarm.

•  Subject TT5000 series sensing cable to temperatures higher than 80°C (176°F).
•  Use adhesive tapes or clamping devices to secure the sensing cable.
•  Allow cable connectors to become wet, dirty, or contaminated.

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