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nVent reserves the right to change specifications without notice.
RaychemTraceTek-IM-H58740-TT5000HS-EN-1805 

PN P000001289

nVent.com

Symptom

Possible Cause and Correction

Green LED not visible on  

TraceTek instrument

System is not powered. Check power wiring. Check circuit breakers that may have been tripped.  

On TTDM-128 check fuse and replace if necessary.

Leak alarm

(TTDM-128 message and red LED)

(TTSIM-1 Red LED ON)

This is an indication of a LEAK event.

For leak locating modules (TTDM-128): Using leak distance indication and System Map as a guide, 

investigate system condition, work to locate and repair leak.
For non-locating modules: Work to locate and repair the leak. (If your system is constructed with multiple 

sensor cable segments, using an end termination (TT-MET-MC) to break the system into sections can help in 

locating the leak. Work outward from the alarm module using the end termination to establish a temporary 

end of the circuit, then sequentially move outward adding one cable segment at a time).
TT500X-HS cannot be reset like other TraceTek cables. Once the cable has been exposed to fuel (for 

TT5000-HS) or solvent (for TT5001-HS) it must be replaced. Damaged cable must be cut out of the system 

and replacement cable must be installed using factory standard lengths or sections of bulk cable and 

connector kits.
In the event of a leak, examine the metal connectors on the sensing cable for possible corrosion. Also 

examine the conduit and soil in the leak vicinity for residual contamination. Replace any damaged 

components; thoroughly clean up all leaked liquid to eliminate the risk of another sensor cable alarm from 

residual contamination.

Note: When the Service Req’d or SERVICE condition exists (Yellow LED), leak location accuracy is reduced 

for a new leak.

Flashing yellow LED on TTSIM-1

Could be cable break or service indication. Refer to alarm module instructions for more information.
For Cable break indication: Check for loose connectors, missing end terminations, broken jumper wires or 

physical damage to the cable. Repair or replace cable if necessary. The TT-MET-MC end termination can be 

used to isolate a damaged section by working outward from the instrument using the end termination to 

establish a temporary end of the circuit then sequentially moving outward adding one cable segment at a 

time.

“SERVICE Req'd” message  

(TTDM-128 Only)

This is an early warning message from the TTDM-128 panel indicating there is current leakage, but not yet to 

the level that constitutes a leak. The TTDM-128 panel may display a location in square brackets. If a location 

is displayed it should be investigated for possible sources of kinks or pinches. The square brackets indicate 

that the leak signal is not strong enough for an accurate location calculation, and may include some error.

Red LED fails to turn off after leak 

is repaired, and leak alarm reset 

attempted

Examine cable for additional damage or leaks.

Leak location seems inaccurate in 

actual leak situation

More than one leak may be present or the cable may be wetted in several locations. If the system is 

monitored by a TTDM-128, check the event history to see if there is an earlier indication of a nearby leak or a 

SERVICE NEEDED message. If necessary use the end termination to break the system into smaller segments 

and work outward to isolate each leak location in multiple leak scenarios.

Leak locations seem inaccurate or  

unstable during mapping tests

Make sure that the simulated leak produced by tightly bending the sensor cable or use of TT-MAPPING 

CAP-MC is kept in place for at least 30 seconds. The location circuitry in the instruments require a steady 

leak location in order to compute an accurate distance. Removing the simulated leak too quickly induces a 

random error.

Troubleshooting

North America

 

Tel +1.800.545.6258

Fax +1.800.527.5703

thermal.info@nvent.com

Europe, Middle East, Africa

Tel +32.16.213.511

Fax +32.16.213.604

thermal.info@nvent.com

Asia Pacific

Tel +86.21.2412.1688

Fax +86.21.5426.3167

cn.thermal.info@nvent.com

Latin America

Tel +1.713.868.4800

Fax +1.713.868.2333

thermal.info@nvent.com

Summary of Contents for TRACETEK TT5000-HS

Page 1: ...mination Used during installation or trouble shooting to temporarily isolate a sub section of sensor cable for resistance measurements nVent RAYCHEM TraceTek TT Kellems Grip Large part P000001291 Large Kellems Grip used in cable pulling when rope overbraid loop not available nVent RAYCHEM TraceTek TT ULTRA TORCH part 390067 000 Flameless heating tool Ultratorch 200 or suitable heat gun with concen...

Page 2: ...ll the rope in opposite direction for a short distance then try repulling in original direction with normal force Shake the rag attached to the sizing tool free of excess debris Remove the rope section containing the rag from the sizing tool Replace the rag with a clean rag if necessary and then attach the rope section with the rag to the eye splice in advance of the sizing tool Reverse the pullin...

Page 3: ...f cable into the conduit Before pulling the cable into any conduit verify that correct conduit is being used Good conduit installations will use a strategy to mark conduits Check with project supervisors if any doubt exists as to how the conduit is labeled Errors in conduit identification and cable orientation can result in compromised cable quality Insert the end of the rope braid as far as possi...

Page 4: ...normal force Finish the cable pull by extending the TT500X HS MC with factory installed connectors or TT5000 HS HYB HSE with factory installed end termination cable at least 1 foot beyond top of the access point conduit riser For TT500X HS bulk sensing cable without connectors cable extend at least 2 feet beyond top of the access point conduit riser The extra length is necessary due to connectoriz...

Page 5: ...zed cable or as part of the TT5000 HUV CK MC M F connector kit Install the heat shrink tube as environmental seal over all mated male female pin socket connections Center the unlabeled shrink tube over the pin socket connection Heat shrink the tube over the connection beginning in the center and shrinking towards the ends until the tube fully conforms to the shape of the connection and adhesive fl...

Page 6: ...sensing cable following the Sensing Cable Test Procedure If practical connect the installed sensing cable to the TraceTek alarm module Test the system and put it in operation following the alarm module installation instructions At the beginning of the next work day Check that the installed sensing cable is clean and intact following the Sensing Cable Test Procedure Compare the results with those o...

Page 7: ...ries a cable string ensure they are all connected 2 Connect a Modular Leader Cable TT MLC MC to the sensing cable 3 Verify that the sensing cable is intact Loop 1 Measure the resistance between the yellow and black wires of the leader cable as illustrated Loop 2 Measure the resistance between the red and green wires of the leader cable The readings should roughly equal a multiple of the length of ...

Page 8: ...ngths and is also available in bulk form for long distance runs between the sensor cable and alarm module location F Install a leader cable TT MLC MC BLK between the sensor cable and the alarm module location The factory standard length of leader cable is 12 ft 4 m It has a female metal connector on one end and four tinned leads on the opposite end for connection at the alarm module terminal block...

Page 9: ...ons until the cable continuity is established and the Normal condition is achieved Leak testing can be done with a mapping cap TT MAPPING CAP MC or by bending the sensor cable tightly between fingers The MAPPING CAP simulates a leak at the location where it is installed in the system For TTSIM 1 a red LED will indicate that the simulated LEAK has been detected For TTDM 128 a leak location will be ...

Page 10: ...module instructions for more information For Cable break indication Check for loose connectors missing end terminations broken jumper wires or physical damage to the cable Repair or replace cable if necessary The TT MET MC end termination can be used to isolate a damaged section by working outward from the instrument using the end termination to establish a temporary end of the circuit then sequen...

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