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nVent.com  |  3

2 in

(50 mm)

Tape over here.

3A

3C

3B

3D

Install sensing cable in accordance with the leak detection 

layout plan.
Planning the cable pull:

•  Verify that each end is terminated in a rope overbraid 

loop. Identify which end of the cable (Pin or Socket) is 

on the outside of the reel by examining the label near the 

overbraid loop.

•  Attach the pull rope to the rope overbraid loop only 

after planning the direction of the cable pull based 

on which cable end is on the outside of the reel. 

Note the PIN connector end of cable is always 

oriented towards the TraceTek alarm module.

•  If PIN connector end is on the outside of reel, pull cable 

into conduit towards the TraceTek alarm module.

•  If SOCKET connector end is on the outside of reel, pull cable 

into conduit away from the TraceTek alarm module.

Common mistakes include pulling the cable into the wrong 

conduit, and pulling the wrong end of cable into the conduit.
Before pulling the cable into any conduit, verify that correct 

conduit is being used. Good conduit installations will use a 

strategy to mark conduits. Check with project supervisors 

if any doubt exists as to how the conduit is labeled. Errors 

in conduit identification and cable orientation can result in 

compromised cable quality.

•  Insert the end of the rope braid as far as possible into 

the cage end of the Kellems grip.

Attach the Kellems grip (if necessary):

•  For TT500X-HS bulk cable, you may need to use a 

Kellems grip to perform the cable pull when the rope 

overbraid loop is not available.

•  Make sure the end of the sensing cable has been 

properly prepared.

•  The end of TT500X-HS sensing cable should be sealed 

with heat shrink tubing, and the end of the rope braid 

should be taped to form a tapered end.

•  Tightly wrap electrical tape over last 1 inch of the 

Kellems grip cage, and also over 1 inch of the rope 

braid. Make a smooth transition with the tape. The tape 

is necessary to prevent the Kellems grip cage from 

releasing the cable in the event of a backwards pull.

Summary of Contents for TRACETEK TT5000-HS

Page 1: ...mination Used during installation or trouble shooting to temporarily isolate a sub section of sensor cable for resistance measurements nVent RAYCHEM TraceTek TT Kellems Grip Large part P000001291 Large Kellems Grip used in cable pulling when rope overbraid loop not available nVent RAYCHEM TraceTek TT ULTRA TORCH part 390067 000 Flameless heating tool Ultratorch 200 or suitable heat gun with concen...

Page 2: ...ll the rope in opposite direction for a short distance then try repulling in original direction with normal force Shake the rag attached to the sizing tool free of excess debris Remove the rope section containing the rag from the sizing tool Replace the rag with a clean rag if necessary and then attach the rope section with the rag to the eye splice in advance of the sizing tool Reverse the pullin...

Page 3: ...f cable into the conduit Before pulling the cable into any conduit verify that correct conduit is being used Good conduit installations will use a strategy to mark conduits Check with project supervisors if any doubt exists as to how the conduit is labeled Errors in conduit identification and cable orientation can result in compromised cable quality Insert the end of the rope braid as far as possi...

Page 4: ...normal force Finish the cable pull by extending the TT500X HS MC with factory installed connectors or TT5000 HS HYB HSE with factory installed end termination cable at least 1 foot beyond top of the access point conduit riser For TT500X HS bulk sensing cable without connectors cable extend at least 2 feet beyond top of the access point conduit riser The extra length is necessary due to connectoriz...

Page 5: ...zed cable or as part of the TT5000 HUV CK MC M F connector kit Install the heat shrink tube as environmental seal over all mated male female pin socket connections Center the unlabeled shrink tube over the pin socket connection Heat shrink the tube over the connection beginning in the center and shrinking towards the ends until the tube fully conforms to the shape of the connection and adhesive fl...

Page 6: ...sensing cable following the Sensing Cable Test Procedure If practical connect the installed sensing cable to the TraceTek alarm module Test the system and put it in operation following the alarm module installation instructions At the beginning of the next work day Check that the installed sensing cable is clean and intact following the Sensing Cable Test Procedure Compare the results with those o...

Page 7: ...ries a cable string ensure they are all connected 2 Connect a Modular Leader Cable TT MLC MC to the sensing cable 3 Verify that the sensing cable is intact Loop 1 Measure the resistance between the yellow and black wires of the leader cable as illustrated Loop 2 Measure the resistance between the red and green wires of the leader cable The readings should roughly equal a multiple of the length of ...

Page 8: ...ngths and is also available in bulk form for long distance runs between the sensor cable and alarm module location F Install a leader cable TT MLC MC BLK between the sensor cable and the alarm module location The factory standard length of leader cable is 12 ft 4 m It has a female metal connector on one end and four tinned leads on the opposite end for connection at the alarm module terminal block...

Page 9: ...ons until the cable continuity is established and the Normal condition is achieved Leak testing can be done with a mapping cap TT MAPPING CAP MC or by bending the sensor cable tightly between fingers The MAPPING CAP simulates a leak at the location where it is installed in the system For TTSIM 1 a red LED will indicate that the simulated LEAK has been detected For TTDM 128 a leak location will be ...

Page 10: ...module instructions for more information For Cable break indication Check for loose connectors missing end terminations broken jumper wires or physical damage to the cable Repair or replace cable if necessary The TT MET MC end termination can be used to isolate a damaged section by working outward from the instrument using the end termination to establish a temporary end of the circuit then sequen...

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