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Sensing Cable Test Procedure

Method with nVent RAYCHEM TraceTek Portable Test Box 

(TT-PTB-1000)

1.  Ensure the end termination is connected to the sensing cable. 

If checking several lengths of sensing cable in series (a cable 

string), ensure they are all connected.

2.  Connect the PTB to the sensing cable(s) using its 

adapter, as illustrated.

3. 

Verify that the sensing cable is intact;

 follow the operating 

instructions printed inside the lid of the PTB itself. If a cable 

or connection is broken, the PTB illuminates its LED indicating 

“cable break,” and displays a “1” in the leftmost position of its 

LCD display. If the cable string is intact, the PTB measures the 

system length.
•  If the cable string is not intact, apply this test procedure to 

segments of the system to identify the open connection or 

damaged modular length.

• 

Note

: If a heat-shrink tube must be removed to 

access a connector, refer to Oversleeve Removal 

Instructions (H54258).

4. 

Check the condition of the sensing cable(s),

 again following 

the PTB operating instructions. If the sensing cables are clean 

and free of contamination, the current measured should be 

0 µA. If the reading exceeds 10 µA, use the PTB to locate the 

liquid or contamination and take appropriate corrective action.

Method with Ohmmeter

1.  Ensure the end termination is connected to the sensing cable. 

If checking several lengths of sensing cable in series (a cable 

string), ensure they are all connected.

2.  Connect a Modular Leader Cable (TT-MLC-MC) to the 

sensing cable.

3. 

Verify that the sensing cable is intact:

•  Loop 1: Measure the resistance between the yellow and black 

wires of the leader cable as illustrated.

•  Loop 2: Measure the resistance between the red and green 

wires of the leader cable.

The readings should roughly equal a multiple of the length of 

sensing cable:
4.0 times the length of sensing cable (in feet), or 13.1 times 

the length of sensing cable (in meters).

Example: 

4.0 x 50 ft of cable   = 200 Ω 

 

 

13.1 x 15 m of cable  = 197 Ω

In addition, the resistance of the two loops should be within 

5 percent of each other.
If the cable string is not intact, apply this test procedure 

to individual segments of the system to identify the open 

connection or damaged modular length.

Note

: If a heat-shrink tube must be removed to access a 

connector, refer to Oversleeve Removal Instructions (H54258).

4. 

Check the condition of the sensing cable

. Measure the 

resistance between the black and green wires of the 

leader cable.
If the reading is below 20 megohms, apply this test procedure 

to individual segments of the system to identify the modular 

sensing cable length(s) affected, locate the damage or 

contamination, and take appropriate corrective action.

End termination

End termination

Testing an

individual

length of

cable

Testing a 

cable string

End 

termination

PTB

TRACE

TEK

TRACE

TEK

Testing an

individual

length of

cable

Testing a 

cable  string

End 

termination

TT-MLC-MC

Ohm

meter

End termination

End termination

To yellow

To black

To red

To green

Summary of Contents for TRACETEK TT5000-HS

Page 1: ...mination Used during installation or trouble shooting to temporarily isolate a sub section of sensor cable for resistance measurements nVent RAYCHEM TraceTek TT Kellems Grip Large part P000001291 Large Kellems Grip used in cable pulling when rope overbraid loop not available nVent RAYCHEM TraceTek TT ULTRA TORCH part 390067 000 Flameless heating tool Ultratorch 200 or suitable heat gun with concen...

Page 2: ...ll the rope in opposite direction for a short distance then try repulling in original direction with normal force Shake the rag attached to the sizing tool free of excess debris Remove the rope section containing the rag from the sizing tool Replace the rag with a clean rag if necessary and then attach the rope section with the rag to the eye splice in advance of the sizing tool Reverse the pullin...

Page 3: ...f cable into the conduit Before pulling the cable into any conduit verify that correct conduit is being used Good conduit installations will use a strategy to mark conduits Check with project supervisors if any doubt exists as to how the conduit is labeled Errors in conduit identification and cable orientation can result in compromised cable quality Insert the end of the rope braid as far as possi...

Page 4: ...normal force Finish the cable pull by extending the TT500X HS MC with factory installed connectors or TT5000 HS HYB HSE with factory installed end termination cable at least 1 foot beyond top of the access point conduit riser For TT500X HS bulk sensing cable without connectors cable extend at least 2 feet beyond top of the access point conduit riser The extra length is necessary due to connectoriz...

Page 5: ...zed cable or as part of the TT5000 HUV CK MC M F connector kit Install the heat shrink tube as environmental seal over all mated male female pin socket connections Center the unlabeled shrink tube over the pin socket connection Heat shrink the tube over the connection beginning in the center and shrinking towards the ends until the tube fully conforms to the shape of the connection and adhesive fl...

Page 6: ...sensing cable following the Sensing Cable Test Procedure If practical connect the installed sensing cable to the TraceTek alarm module Test the system and put it in operation following the alarm module installation instructions At the beginning of the next work day Check that the installed sensing cable is clean and intact following the Sensing Cable Test Procedure Compare the results with those o...

Page 7: ...ries a cable string ensure they are all connected 2 Connect a Modular Leader Cable TT MLC MC to the sensing cable 3 Verify that the sensing cable is intact Loop 1 Measure the resistance between the yellow and black wires of the leader cable as illustrated Loop 2 Measure the resistance between the red and green wires of the leader cable The readings should roughly equal a multiple of the length of ...

Page 8: ...ngths and is also available in bulk form for long distance runs between the sensor cable and alarm module location F Install a leader cable TT MLC MC BLK between the sensor cable and the alarm module location The factory standard length of leader cable is 12 ft 4 m It has a female metal connector on one end and four tinned leads on the opposite end for connection at the alarm module terminal block...

Page 9: ...ons until the cable continuity is established and the Normal condition is achieved Leak testing can be done with a mapping cap TT MAPPING CAP MC or by bending the sensor cable tightly between fingers The MAPPING CAP simulates a leak at the location where it is installed in the system For TTSIM 1 a red LED will indicate that the simulated LEAK has been detected For TTDM 128 a leak location will be ...

Page 10: ...module instructions for more information For Cable break indication Check for loose connectors missing end terminations broken jumper wires or physical damage to the cable Repair or replace cable if necessary The TT MET MC end termination can be used to isolate a damaged section by working outward from the instrument using the end termination to establish a temporary end of the circuit then sequen...

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