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Complete System Connections and Layout

A.  TT500X-HS is available in bulkform, cut to length in the field 

and joined using connector kits–or it can be obtained in 

standard or custom cut lengths with connectors attached in 

the factory. Each cable has a female metal connector on one 

end and a male metal connector on the opposite end. Cable 

sections plug together like extension cords.

B.  (Optional) A branch connector (TT-MBC-MC-TW) is used 

to connect and branch “T” lines. The branch connector 

has one male connector and two female connectors. For 

mapping purposes, the cable connected to the center leg of 

the branch connector will be counted first, then the distance 

measurements will continue from the second female 

connector and continue along the rest of the system. A dead 

band of 16 ft (5 m) is inserted at the beginning of each branch 

to avoid any location ambiguity.

C.  (Optional) It is permissible to have multiple sub-branches as 

needed to fully trace the pipe system.

D.  Install an end termination (TT-MET-MC) at the end of the main 

line and each branch line. (Note: A good check on the system 

design and bill of materials is that the total number of end 

terminations installed in the system should equal the number 

of branch connectors plus one).

E.  (Optional) Install jumper cables (TT-MJC-xx-MC-BLK) as 

needed if they are to connect sensing cable sections in 

separate areas. Jumper cable is available in various pre-cut 

and terminated lengths and is also available in bulk form 

for long distance runs between the sensor cable and alarm 

module location.

F.   Install a leader cable (TT-MLC-MC-BLK) between the sensor 

cable and the alarm module location. The factory standard 

length of leader cable is 12 ft (4 m). It has a female metal 

connector on one end and four tinned leads on the opposite 

end for connection at the alarm module terminal block. In 

some installations the distance between the alarm module 

and the start of the sensor cable run will be much greater 

than 12 feet. In those cases a simple solution is to purchase 

a jumper cable of sufficient length, then cut off and discard 

the male connector and any extra cable. Bulk jumper cable 

and splicing kits are also available for lengths that exceed the 

longest available standard jumper cable.

G.  Use fastening straps to neatly coil and secure any excess 

sensor cable, jumper cable, branch connectors, etc.

Modular jumper cable

(TT-MJC-xx-MC-BLK)

in conduit

RS-485 twisted pair

Note:

•  Drawing not to scale.

•  Not shown: heat-shrinkable tube 

   to cover each connection.

TraceTek alarm module 

(several models available;

TTDM-128 alarm and

locating module is shown)

CH2

3 CGN

SUN 

12 0

4 08

ACA

C

SHLD

RS–

RS+

AC AC

SHLD

RS–

RS+

AC AC

RED

GRN

YEL

BLK GND

TTSIM-1

Leak Location Module

RATING: 24V

ac 

±

10%

50/60 Hz

3VA

Network

Addr

ess

8910

11

12

8910

11

12

TTSIM-1

(Sensor

interface

module)

TT500X-HS

in slotted pipe

240 m Max.

Do not exceed 240 m Max.

between pull boxes

TT500X-HS

in slotted pipe

TT500X-HS

in slotted pipe

Modular end termination

(TT-MET-MC)

Pull Box

TRA

CETE

K

Summary of Contents for TRACETEK TT5000-HS

Page 1: ...mination Used during installation or trouble shooting to temporarily isolate a sub section of sensor cable for resistance measurements nVent RAYCHEM TraceTek TT Kellems Grip Large part P000001291 Large Kellems Grip used in cable pulling when rope overbraid loop not available nVent RAYCHEM TraceTek TT ULTRA TORCH part 390067 000 Flameless heating tool Ultratorch 200 or suitable heat gun with concen...

Page 2: ...ll the rope in opposite direction for a short distance then try repulling in original direction with normal force Shake the rag attached to the sizing tool free of excess debris Remove the rope section containing the rag from the sizing tool Replace the rag with a clean rag if necessary and then attach the rope section with the rag to the eye splice in advance of the sizing tool Reverse the pullin...

Page 3: ...f cable into the conduit Before pulling the cable into any conduit verify that correct conduit is being used Good conduit installations will use a strategy to mark conduits Check with project supervisors if any doubt exists as to how the conduit is labeled Errors in conduit identification and cable orientation can result in compromised cable quality Insert the end of the rope braid as far as possi...

Page 4: ...normal force Finish the cable pull by extending the TT500X HS MC with factory installed connectors or TT5000 HS HYB HSE with factory installed end termination cable at least 1 foot beyond top of the access point conduit riser For TT500X HS bulk sensing cable without connectors cable extend at least 2 feet beyond top of the access point conduit riser The extra length is necessary due to connectoriz...

Page 5: ...zed cable or as part of the TT5000 HUV CK MC M F connector kit Install the heat shrink tube as environmental seal over all mated male female pin socket connections Center the unlabeled shrink tube over the pin socket connection Heat shrink the tube over the connection beginning in the center and shrinking towards the ends until the tube fully conforms to the shape of the connection and adhesive fl...

Page 6: ...sensing cable following the Sensing Cable Test Procedure If practical connect the installed sensing cable to the TraceTek alarm module Test the system and put it in operation following the alarm module installation instructions At the beginning of the next work day Check that the installed sensing cable is clean and intact following the Sensing Cable Test Procedure Compare the results with those o...

Page 7: ...ries a cable string ensure they are all connected 2 Connect a Modular Leader Cable TT MLC MC to the sensing cable 3 Verify that the sensing cable is intact Loop 1 Measure the resistance between the yellow and black wires of the leader cable as illustrated Loop 2 Measure the resistance between the red and green wires of the leader cable The readings should roughly equal a multiple of the length of ...

Page 8: ...ngths and is also available in bulk form for long distance runs between the sensor cable and alarm module location F Install a leader cable TT MLC MC BLK between the sensor cable and the alarm module location The factory standard length of leader cable is 12 ft 4 m It has a female metal connector on one end and four tinned leads on the opposite end for connection at the alarm module terminal block...

Page 9: ...ons until the cable continuity is established and the Normal condition is achieved Leak testing can be done with a mapping cap TT MAPPING CAP MC or by bending the sensor cable tightly between fingers The MAPPING CAP simulates a leak at the location where it is installed in the system For TTSIM 1 a red LED will indicate that the simulated LEAK has been detected For TTDM 128 a leak location will be ...

Page 10: ...module instructions for more information For Cable break indication Check for loose connectors missing end terminations broken jumper wires or physical damage to the cable Repair or replace cable if necessary The TT MET MC end termination can be used to isolate a damaged section by working outward from the instrument using the end termination to establish a temporary end of the circuit then sequen...

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