Rayco RCT150A, Parts Manual

Page 1: ...RCT150A PARTS MANUAL RAYCO MANUFACTURING 2019 ALL RIGHTS RESERVED PRINTED IN USA INDEX PMRCT150A 19 Serial Number RCT150A0010719 and Above ...

Page 2: ...dandunderstandallinstructionsbefore attempting to operate this machine This manual should be readily available for reference at all times Additional copies of this manual may be purchased from Rayco This Rayco machine was designed and manufactured by RaycoManufacturing Inc Wooster Ohio Duetocontinuous improvements Rayco reserves the right to make changes in engineering design and specifications or...

Page 3: ...ase of finding parts Please consult your local Rayco Dealer or local Engine Manufacturer Dealer for obtaining engine parts and service Operation The operation section is a reference for the new operator and a refresher for the experienced operator This section includesadiscussionofgauges switches machinecontrols attachment controls transportation and towing information Photographs and illustration...

Page 4: ... in high The RCT150A is also built with the operator in mind Its spacious cabin features heat and A C as well as an opening front window that doubles as an escape path and a high backed air ride suspension seat that s heated and has adjustable arm rests The machine s propel is controlled by a single joystick for ease of operation and controlled response A color display panel keeps operator alert t...

Page 5: ... Rollers and Idlers Lifetime Lubrication Drive Sprocket 20 Tooth Track Rollers 8 each side Track Rubber 700mm 27 72 x 100 x 98 Ground Pressure Carrier only 2 28psi 15 7kPa Ground Pressure Max Carrying Capacity 4 psi 27 6kPa Travel Speed We High Range 6 8MPH Maximum Low Range 4 1MPH Maximum CAN Display Panel We Fuel Level Engine Coolant Temperature Tachometer Voltmeter Hour Meter Diesel Exhaust Flu...

Page 6: ...e serial number For Example RCT150A 001 07 19 RCT150A Type of Rayco equipment you have 001 Three digit for the number of produced 02 Two digit month 01 Jan 02 Feb etc 14 Two digit year 14 2014 15 2015 etc It is attached to the machine at the location shown For ready reference record it in the boxes provided on the inside front cover of this manual For reference on communication regarding the engin...

Page 7: ... 800 392 2686 7 Serial Number Location Information Identification Numbers Model Number Serial Number Machine Engine Implement Implement Dealer Information Name Address Dealer Contact Phone Number Hours Sales Parts Service ...

Page 8: ...49 48 18 51 52 53 20 NOTE ALL HYDRAULIC FITTINGS ARE SHOWN FOR REFERENCE ONLY SEE MACHINE HOSE ADAPTER KIT FOR COMPLETE DETAILS 20 24 21 31 6 46 47 A 10 10 24 19 18 16 36 38 2 3 5 4 41 51 52 53 DETAIL A SCALE 1 8 1 28 1 27 1 NOTE ALL HYDRAULIC FITTINGS ARE SHOWN FOR REFERENCE ONLY SEE MACHINE HOSE ADAPTER KIT FOR COMPLETE DETAILS ...

Page 9: ...T 9 44 43 42 NOTE ALL HYDRAULIC FITTINGS ARE SHOWN FOR REFERENCE ONLY SEE MACHINE HOSE ADAPTER KIT FOR COMPLETE DETAILS Main Frame Assembly 40324 B DETAIL B SCALE 1 8 39 40 NOTE ALL HYDRAULIC FITTINGS ARE SHOWN FOR REFERENCE ONLY SEE MACHINE HOSE ADAPTER KIT FOR COMPLETE DETAILS ...

Page 10: ...THE OPERATOR LH INSIDE FRAME RAIL 23 37 35 12 11 9 26 9 30 USE 10 OF TRIM INSIDE OF EACH HOSE GUIDE RING X2 PLCS 25 28 27 1 29 1 USE ZIP TIES TO RETAIN HOSES X2 PLCS DETAILED VIEW OF UNDER CAB DETAILED VIEW OF HYDRAULIC RETURN LAYOUT SOME ITEMS HAVE BEEN OMITTED FOR CLARITY ...

Page 11: ... CHECK VALVE 30PSI 24 SAE 26 1 803271 VALVE 2 PORT WATER 12VDC 27 2 760768 CLAMP MUFFLER 2 HD SADDLE 28 1 736101 CLAMP MUFFLER 2 1 2 HD SADDLE 29 1 802758 TEE BEADED 20 30 50 761641 TRIM EDGE TRIM LOK 1 4 31 1 28569 COVER OIL DRAIN 32 8 730025 CLAMP VINYL COVERED 1 33 6 730026 CLAMP VINYL COVERED 34 3 730022 CLAMP HOSE 9 16 1 1 16 35 1 803802 VALVE SINGLE SECTION 10GPM 36 2 33254 LAMP ROUND LED RE...

Page 12: ...S MANUAL 12 ITEM QTY PART DESCRIPTION 1 1 31909 SERRATED STEP WELD RCT80 2 4 31911 CLAMP STEP 3 2 31912 RUBBER STRAP STEP 4 8 760261 NUT HNNL 3 8 16 INS 5 8 722307 BOLT HEX 3 8 16 X 2 2 4 5 1 3 Step Assembly 31908 ...

Page 13: ...L 800 392 2686 13 Tool Box Assembly 32366 1 2 3 4 ITEM QTY PART DESCRIPTION 1 1 32367 TOOLBOX WELD RCT150 2 4 722114 BOLT WHIZ 3 8 16 X 3 4 GR8 2 ZP 3 4 750061 NUT WHIZ 3 8 16 A563 GR A 4 1 760103 LEVER LATCH W LOCK T275 ...

Page 14: ...TANK RCT150 3 4 724501 NUT HEX 1 2 13 GR8 4 4 726502 WASHER LOCK 1 2 5 1 738983 GAUGE SIGHT TEMPERATURE 6 1 750819 SENDER HYD OIL TEMP 7 4 763437 WASHER FLAT 1 2 SAE ZINC 8 1 764317 PLUG DRAIN MAG 3 4 NPT 9 1 800874 COVER CLEAN OUT TANK 10 10 1 801755 STRAINER 100 MESH 24NPT 11 1 802064 STRAINER 200 MESH 24 NPT 12 1 803613 SWITCH CAPACITIVE OIL LEVEL 13 1 803797 BREATHER FILLER RESERVIOR NYLON 14 ...

Page 15: ...EL BATTERY HOLD 6 1 33204 ELEC PANEL TEST 7 1 33205 COVER DISCONNECT ACCESS 8 1 722104 BOLT HEX 1 4 20 X 1 GR8 9 4 722110 BOLT WHIZ 1 4 20 X 3 4 10 2 722114 BOLT WHIZ 3 8 16 X 3 4 GR8 2 ZP 11 4 722331 BOLT CAR 3 8 16 X 1 12 1 724508 NUT LOCK 1 4 20 NYLOCK 13 2 726101 WASHER FLAT 1 4 USS 14 2 726301 WASHER FLAT 3 8 USS 15 1 728016 PIN LYNCH 5 16 X 1 3 4 16 2 736040 SOLENOID STARTER 20JR 17 6 750061...

Page 16: ... 16 X 1 7 3 724508 NUT LOCK 1 4 20 NYLOCK 8 4 726101 WASHER FLAT 1 4 USS 9 1 728016 PIN LYNCH 5 16 X 1 3 4 10 6 750061 NUT WHIZ 3 8 16 SERR FLANGE L N GR8 ZN 11 1 762071 TERMINAL BATTERY JUMPER POST 12 1 801242 SWITCH MASTER BATTERY DISC 13 2 801476 BATTERY C31S XHD 14 1 40381 BATTERY BOX LID WELD RCT150A 15 1 33204 ELEC PANEL TEST 16 1 804998 CIRCUIT BREAKER 50A MANUAL 17 2 722118 BOLT WHIZ 1 4 2...

Page 17: ...6 47 1 8 ITEM QTY PART DESCRIPTION 1 1 40387 MIRROR BOLT ON POST WELD RCT150A 2 1 33211 BRACKET MIRROR PIVOT 3 1 722303 BOLT HEX 3 8 16 X 1 4 1 726302 WASHER LOCK 3 8 5 1 750061 NUT WHIZ 3 8 16 SERR FLANGE L N GR8 ZN 6 4 750156 BOLT WHIZ 5 16 18 X 1 7 1 803327 MIRROR 8 X 12 CONVEX ...

Page 18: ...PARTS MANUAL 18 Clamp on Mirror Assembly 33164 1 2 NOTE REQUIRED HARDWARE SUPPLIED WITH MIRROR AND SPLIT COLLAR ITEM QTY PART DESCRIPTION 1 1 33163 ARM CLAMP ON MIRROR WELD 2 1 803521 MIRROR 5 1 2 X 9 5 16 HOLE ...

Page 19: ...CRIPTION 1 32 722725 BOLT BHCS 3 8 16 X 3 4 ZP 2 32 750061 NUT WHIZ 3 8 16 SERR FLANGE L N GR8 ZN 3 1 40475 TOP HOOD WELD 4 2 40477 MAIN HOOD STIFFENER WITH SPRING 5 1 40478 HOOD BRACE CENTER 6 1 760101 HANDLE RUBBER COATED GRAB 7 3 805858 HINGE DOOR STAMPED S S 8 2 40479 GUSSET SHOCK TOP HOOD RCT150A ...

Page 20: ...N ACCESS 2 1 32915 MID BELLY PAN WELD RCT150 3 1 32923 PLATE FILTER ACCESS 4 1 33387 COVER RH BONFIG WELD RCT150 5 1 33389 COVER LH BONFIG WELD RCT150 6 1 40442 FRONT BELLY PAN WELD RCT150A 8 20 722114 BOLT WHIZ 3 8 16 X 3 4 GR8 2 ZP 8 28 750061 NUT WHIZ 3 8 16 SERR FLANGE L N GR8 ZN 9 38 750399 BOLT WHIZ 3 8 16 X 1 GR8 2 ZP ...

Page 21: ... 2 2 33481 WOOD BED STOP FRONT 3 2 33483 WOOD BED STOP REAR 4 1 34229 PUMP COVER MNT LH 5 1 34231 PUMP COVER MNT RH 6 2 722303 BOLT HEX 3 8 16 X 1 7 2 722304 BOLT HHCS 3 8 16X1 25 GR8 ZP 8 8 722503 BOLT HEX 1 2 13 x 1 1 4 9 6 762886 BOLT HEX 1 2 13 X 5 25 GR8 10 2 722514 BOLT HEX 1 2 13 X 4 GR8 11 6 724503 NUT HNML 1 2 13 PREV TORQ GR8 12 6 726300 WASHER FLAT 3 8 SAE 13 4 726301 WASHER FLAT 3 8 US...

Page 22: ... PARTS MANUAL 22 DETAIL A SCALE 2 35 12 20 16 17 18 18 14 7 13 2 DETAIL C SCALE 2 35 21 1 10 Dump Bed Assembly 40330 A B D C 5 3 4 9 10 6 11 DETAIL A SCALE 2 35 12 20 16 17 18 18 14 7 DETAIL B SCALE 1 10 8 13 ...

Page 23: ... 34023 LATCH RIGHT TAILGATE 11 1 34215 DECAL KIT RCT150 DUMP BED 12 4 722205 BOLT HEX 5 16 18 X 1 GR8 13 4 724503 NUT HNML 1 2 13 PREV TORQ GR8 14 2 724511 NUT HNML 1 8 PREV TORQ GR8 15 2 724800 NUT HNML 3 4 10 16 4 750050 NUT LOCK 5 16 18 NYLON 17 2 750129 BOLT HHCS 1 8 X 3 5 GR8 ZP 18 4 750940 WASHER FLAT 1 SAE 19 2 762499 BUMPER HOOD 20 4 803082 BUMPER RUBBER 1 5 ROUND 21 2 803625 CYLINDER 100M...

Page 24: ...RCT150A PARTS MANUAL 24 2 1 3 4 7 11 17 12 Track Group Assembly 32737 Rev B 12 12 1 11 11 2 2 2 2 17 13 14 9 15 6 8 4 7 3 16 10 9 5 NOTE TRACK DRIVE TO FRAME BOLT TORQUE 306 FT LBS OR 415 NM ...

Page 25: ...3 SPROCKET 6 HOLE SEGMENT ASM 6 16 726502 WASHER LOCK 1 2 7 4 750765 BOLT WHIZ 1 4 20 X 1 2 8 16 763437 WASHER FLAT 1 2 SAE ZINC 9 36 763843 WASHER LOCK M20 PLAIN 10 4 802220 BOLT HEX M20 X 2 5 X 65 11 4 803069 ROLLER CARRIER RCT110 150 12 2 803072 TRACK RUBBER MST1500 13 2 803547 MOTOR TD 107 69CC 14 32 803567 BOLT HHCS M20 X 2 5 X 45 15 16 803568 BOLT HEX 1 2 13 x 3 4 16 2 803648 O RING METRIC 1...

Page 26: ...RCT150A PARTS MANUAL 26 Idler Assembly 32293 Rev A 2 3 1 ITEM QTY PART DESCRIPTION 1 1 32301 WHEEL IDLER ASM RCT150 2 1 34448 IDLER EXT TAIL WELD RCT150 3 1 803402 SPRING IDLER7 375X19X1 5 ...

Page 27: ...ylinder Assembly 32326 2 3 A A SECTION A A 4 5 3 1 2 ITEM QTY PART DESCRIPTION 1 1 32327 CYLINDER TENSION BODY WELD RCT150 2 1 32330 IDLER TENSION CYL ROD WELD RCT150 3 1 803206 VALVE GREASE 4 1 803137 SEAL ROD HALLITE 621 5 1 803139 SEAL WIPER SMRIT NOK ...

Page 28: ...Sprocket Assembly 32740 Rev B ITEM QTY PART DESCRIPTION 1 4 32878 SPROCKET SEGMENT 20T RCT150 2 12 803569NUT MHN 22 X 1 5 3 12 803406 WASHER LOCK M22 DIN 127 PLAIN 1 2 3 23MM X 12 PLCS 400MM BOLT CIRLCE 660MM A A SECTION A A MOUNTING SURFACE ...

Page 29: ...OLLER PIVOT WELD 2 2 803068 ROLLER TRACK MST1500 3 1 32337 SHAFT ROLLER TROLLY PIVOT 4 2 803186 SEAL CASSETTE 2 PART 5 4 803177 BEARING NSK 6009 6 2 803216 RING SNAP 7 2 803403 WASHER LOCK M30 DIN 127 8 2 724919 NUT HEX M30 X 3 5 9 2 803198 RING SNAP DIN 472 075 10 1 730011 ZERK GREASE 1 4 28 STR 2 2 1 1 8 7 3 5 4 6 9 9 10 ...

Page 30: ...4 16 18 17 19 21 23 22 28 1 2 29 REMOVE POWER DISTRIRBUTION BOX FROM HERE WITH HARDWARE PUT POWER DISTRIBUTION BOX WITH HARDWARE IN THIS LOCATION ON BRACKET 11 8 7 5 6 Engine Assembly 40326 Rev A 15 17 18 19 21 23 22 13 18 17 20 19 25 24 26 31 30 9 10 32 ...

Page 31: ...401 MOUNT ENG FRONT RH WELD RCT150A 14 1 40402 MOUNT ENG FRONT LH WELD RCT150A 15 1 40403 MOUNT ENG REAR RH WELD RCT150A 16 1 40404 MOUNT ENG REAR LH WELD RCT150A 17 8 4900 45 WASHER 3 16 781 X 2 25 18 4 960299 BOLT HEX 3 4 10 X 4 GR8 19 4 724800 NUT HNML 3 4 10 20 2 712706 MOUNT ISO KIT 45 DURO YELLOW 21 2 762693 MOUNT ISO KIT 75 DURO RED 22 8 726953 WASHER METRIC LOCK M12 23 8 722843 BOLT HEX M1...

Page 32: ...2 1 803545 PUMP TD FRONT 90CC 3 1 803546 PUMP TD REAR 90CC 4 1 803555 PUMP CHARGE AUX 36CC 5 1 762383 SWITCH PRESSURE 75PSI NO 6 1 762555 VALVE SHUTTLE LSV1 7 8 806146 BOLT SHCS 3 8 24 X 1 GR 8 8 12 726954 WASHER METRIC LOCK M10 9 12 722003 BOLT METRIC 10 1 5 X 40 10 8 726302 WASHER LOCK 3 8 11 4 722716 BOLT HEX 3 4 10 X 2 GR8 12 2 722503 BOLT HEX 1 2 13 x 1 1 4 13 2 726502 WASHER LOCK 1 2 14 4 27...

Page 33: ...ID X 18 4 1 40308 TUBE AIRCLEANER TO TURBO 5 1 750363 INDICATOR SERVICE 60 MB ELEC 6 1 802798 HOSE HUMP SIL 3 5 4 ID X 5 25 7 1 802300 CLAMP CONST TORQUE 6 7 16 TO 6 3 4 SLHD 8 1 801987 CLAMP CONST TORQUE 5 7 16 TO 5 3 4 SLTB 9 1 801588 PRE CLEANER 6 10 1 803373 CLAMP T BOLT 6 06 6 37 11 1 801988 CLAMP CONST TORQUE 4 1 4 TO 4 9 16 SLTB 12 1 802202 CLAMP CONST TORQUE 3 1 4 TO 4 1 8 SLHD 13 1 750163...

Page 34: ...RCT150A PARTS MANUAL 34 28 27 24 1 2 26 3 7 20 15 25 29 4 5 18 19 4 30 29 31 31 Enclosure Group Assembly 40327 Rev A 21 15 14 13 10 12 11 17 23 16 6 5 20 8 9 22 ...

Page 35: ... 5 8 SAE 11 6 726702 WASHER LOCK 5 8 GR8 12 6 724701 NUT HEX 5 8 11 GR8 13 6 722718 BOLT HEX 5 8 11X1 1 2GR8 14 1 40417 PANEL REAR ENG WELD RCT150A 15 1 40420 DOOR REAR DEF ASM RCT150A 16 1 40473 PANEL REAR ENCLOSURE RCT150A 17 1 40474 TOP HOOD ASM RCT150A 18 1 40480 SPACER HOOD CAB SIDE WELD RCT150A 19 1 40484 PANEL LH ENCLOSURE 20 1 40485 HOOD FILLER PANEL 21 1 40487 DOOR MAIN SIDE ASM RCT150A 2...

Page 36: ...0 13 1 2 11 12 17 NOTE ATTACH TILTMETER TO WINDSHIELD FRAME TUBE 22 5 22 15 12 9 12 15 USE RED LOCTITE ON ALL 4 CAB BOLTS 19 NOTE CUT MATERIAL WHEN STRETCHED TIGHT AND USE 1 91FT 23 IN TO CONNECT TO HVAC UNIT 32 6 69 27 32 69 21 32 A A 22 24 46 3 4 4 31 SECTION A A 27 24 26 28 20 18 ...

Page 37: ...6702 WASHER LOCK 5 8 GR8 15 2 750050 NUT LOCK 5 16 18 NYLON 16 6 750061 NUT WHIZ 3 8 16 SERR FLANGE L N GR8 ZN 17 2 750124 SCREW 1 4 20 X 1 SFHCS ZP 18 1 760804 GROMMET RUBBER 3 4 ID 19 1 91FT 762470 HOSE DEFROST 2 1 2 20 1 762784 PLUG HOLE BLACK 3 4 SJR 21 4 765167 BOLT HEX 5 8 11X3 1 2 GR8 22 1 802998 TUBE MANUAL 2 DIA X 12 5 LONG 22 1 803193 CAB EXCAVATOR NON ROPS 24 1 803268 EVAPORATOR HEATER ...

Page 38: ...1 1 36191 BOLT 1 2 13 X 2 5 16 HOLE 2 1 36192 FOPS FRONT CAB WELD 3 1 36193 FOPS TOP CAB WELD 4 2 722201 BOLT HEX 5 16 18 X 2 GR8 5 2 726201 WASHER FLAT 5 16 6 2 726202 WASHER LOCK 5 16 PLATED 7 4 750057 NUT WHIZ 1 2 13 SERR FLANGE L N GR8 ZN 8 2 750414 BOLT WHIZ 1 2 13 X 1 GR8 2 ZP 9 1 750417 BOLT WHIZ 1 2 13 X 2 ...

Page 39: ... 392 2686 39 HVAC Protector Assembly 34530 4 3 1 2 ITEM QTY PART DESCRIPTION 1 1 34531 COVER OUTER HVAC PRO TECT WELD 2 1 34533 COVER INNER HVAC PROTECT WELD 3 6 750156 BOLT WHIZ 5 16 18 X 1 4 4 750762 BOLT WHIZ 5 16 18 X 3 4 ...

Page 40: ...3 WELD PILOT JOYSTICK MNT 6 1 34485 WELD SEAT SWITCHES MNT 7 1 34525 SEAT REWORK 8 4 722118 BOLT WHIZ 1 4 20 X 1 9 8 722205 BOLT HEX 5 16 18 X 1 GR8 10 4 722303 BOLT HEX 3 8 16 X 1 11 4 724508 NUT LOCK 1 4 20 NYLOCK 12 8 726201 WASHER FLAT 5 16 13 8 726301 WASHER FLAT 3 8 USS 14 8 750050 NUT LOCK 5 16 18 NYLON 15 2 750057 NUT WHIZ 1 2 13 SERR FLANGE L N GR8 ZN 16 2 750414 BOLT WHIZ 1 2 13 X 1 GR8 ...

Page 41: ...ROUGH 5 1 2 3 4 NOTE 1 STRIP WIRE AND CRIMP ON PINS 2 ALL ENDS OF THE PINS MUST BE THE SAME LENGTH 3 PLACE CORRESPONDING WIRE COLOR INTO CORRECT LOCATION I N THE 8 PIN CONNECTOR 4 WHEN ALL WIRES ARE IN THE CONNECTOR ADD THE WEDGE LOCK TO SECURE THE WIRES 5 INSTALL FULL PRESSURE THROUGH RODS IN 2 4 POSITIONS WIRE COLOR PIN NUMBER FUNCTION RED 1 5TH UP BLACK 2 HOT GREY 3 HOT BLUE 4 5TH DOWN YELLOW 5...

Page 42: ...T 73 IN TO CONNECT TO HVAC UNIT 46 8 30 49 B 36 22 50 ELECTRICAL HARNESS PORT X1 FRONT 31 27 ELECTRICAL HARNESS PORTS X3 BOTTOM 51 DETAIL B SCALE 1 2 17 16 17 19 29 16 18 38 48 32 USE WIRE TIES AS NEEDED TO SECURE ELECTRICAL HARNESS INSIDE OF CONSOLE 22 40 41 44 45 41 43 42 SOME ITEMS HAVE BEEN OMITTED FOR CLARITY CONNECT VENT TO DEFROST HOSE USEING WIRE TIE ...

Page 43: ... 39 23 47 28 10 15 24 25 39 11 12 38 28 39 9 13 12 SECURE TO 1 4 20 STUD INSIDE CAB STACKED WASHERS MAY BE NEEDED SECURE TO 1 4 20 NUT INSIDE OF CAB 803330 LATCH WILL REQUIRE TRIMMING OF 4 SCREW CONNECT DEFROST HOSE TO 803739 VENT 22 31 26 27 51 7 8 FOR SWITCH INSTALLATION USE SUPPLIED LOCKING NUT RING ON TOP OF 804404 1 14 DETAIL A SCALE 1 1 5 35 ...

Page 44: ... 1 762747 SWITCH ROTARY 3 POS C87 26 1 764327 SOCKET ACCESSORY 12V AUTO 27 1 764328 RUBBER CAP ACC SOCKET 28 19 800812 BOLT BHCS 10 24 X 5 8 29 1 801429 FUSE ATC 1 AMP 30 1 802710 MOUNT DISPLAY 5 1 5 BALL 31 1 802759 ALARM SHUTDOWN 32 1 802965 FUSE BLOCK 8 GANG 33 1 803275 CONTROL HEAD HVAC 34 4 803349 SCREW SHCS 6 32 X 3 8 PLAIN 35 2 803462 SCREW SELF TAP 4 40 X 1 4 PHPSS 36 1 803739 VENT AIR DIF...

Page 45: ...50A PARTS MANUAL 800 392 2686 45 Tilt Meter Assembly 34528 USE SUPPLIED FASTENERS 1 2 3 ITEM QTY PART DESCRIPTION 1 1 34527 TILTMETER WELDMENT 2 1 803298 TILTMETER 50 DEGREE 3 1 32643 DECAL TILTMETER 40 DEG ...

Page 46: ...GROUND BLACK WIRE WIRE LEADS FROM LIGHT ARE APPROX 17 LONG TRIM TO 6 LENGTH WHILE STILL MAINTAINING WARRANTY TAG DISCARD M6 1 0 FASTENERS SUPPLIED WITH LAMP AND REPLACE WITH 5 16 18 FASTENERS AS SHOWN ITEM QTY PART DESCRIPTION 1 1 722207 BOLT HEX 5 16 18 X 2 1 2 GR8 2 1 750050 NUT LOCK 5 16 18 NYLON 3 2 762345 TERMINAL DEUTSCH PIN 4 1 802165 WEDGELOCK DEUTSCH 2 PIN W2P 5 1 802166 SOCKET DEUTSCH DT...

Page 47: ...CT150A PARTS MANUAL 800 392 2686 47 Light Bar Assembly 40438 2 1 3 3 ITEM QTY PART DESCRIPTION 1 1 40439 LIGHT BAR WELD RCT150A 2 4 33254 LAMP ROUND LED REWORK W DEUTSCH 3 4 750413 BOLT WHIZ 1 2 13 X 3 4 ...

Page 48: ...RCT150A PARTS MANUAL 48 Pressure Filter Assembly 33731 1 2 ITEM QTY PART DESCRIPTION 1 1 803872 FILTER ASM PRESSURE 20 ORB 2 4 722114 BOLT WHIZ 3 8 16 X 3 4 GR8 2 ZP ...

Page 49: ... 2 726301 WASHER FLAT 3 8 USS 6 2 722107 BOLT HEX 1 4 20 X 1 3 4 7 2 724508 NUT LOCK 1 4 20 NYLOCK 8 6 760261 NUT HNNL 3 8 16 INS 9 6 722312 BOLT HEX 3 8 16 X 3 1 2 10 14 722110 BOLT WHIZ 1 4 20 X 3 4 11 1 764614 MOTOR HYD FAN 12 1 806145 FAN PULLER 18 40 DEGREE 13 1 803789 COOLER HYD 14 1 40392 BRACKET HOC FAN WELD RCT150A 15 1 40396 SHROUD HOC FAN WELD RCT150A 16 6 32936 COLLAR ANTI CRUSH 17 2 4...

Page 50: ...RCT150A PARTS MANUAL 50 Decal Kit 40747 13 23 15 10 17 19 18 16 1 12 7 8 5 22 6 2 21 4 20 9 USE 125 TOTAL 3 26 24 14 11 15 30 25 27 28 29 ...

Page 51: ...AUTION STEP 13 1 33277 DECAL RAYCO VERT LOCKUP 14 H 14 2 34515 DECAL VEHICAL HEIGHT 15 2 35702 DECAL ORIGINAL FILTER 100HR 16 1 725000 DECAL HANDS AND FEET 17 1 732000 DECAL HYDRAULIC OIL 18 1 732006 DECAL DANGER WHEN REFU ELING 19 1 732008 DECAL CAUTION EAR EYE 20 2 732026 DECAL GREASE MACHINE 21 1 751022 DECAL MANUAL BOX 22 1 760403 08 DECAL T275 FASTEN SEAT 23 1 765188 REFLECTOR RED WHITE TAPE ...

Page 52: ...X 1 4 20 GR8 9 8 726101 WASHER FLAT 1 4 USS 10 4 726102 WASHER LOCK 1 4 11 8 726301 WASHER FLAT 3 8 USS 12 4 750061 NUT WHIZ 3 8 16 A563 GR A 13 4 760261 NUT HNNL 3 8 16 INS 14 1 760521 PLUG PANEL SW BLACK 15 2 762854 SWITCH SPDT CONT 2L 16 1 800274 SEAT BELT 3 WIDE WEB 17 1 802508 SEAT JOYSTICK W AIR SUSPENSION 18 1 802509 CONVERTER 12V TO 24V POWER 19 2 722203 BOLT HEX 5 16 18X 3 4 GR8 20 2 7262...

Page 53: ... Dump Bed Decal Kit 34215 2 1 3 5 4 ITEM QTY PART DESCRIPTION 1 1 30224 DECAL MADE IN USA 2013 LOGO 2 1 33330 DECAL ICON 7 OUTLINE 3 1 33281 DECAL RCT150 OUTLINE WHITE 4 2 732021 DECAL CAUTION KEEP CLEAR 5 1 33279 DECAL RAYCOMFGCOM 1 75 H ...

Page 54: ...RCT150A PARTS MANUAL 54 Hydraulic Schematic 806401 Rev A 210 bar ...

Page 55: ...RCT150A PARTS MANUAL 800 392 2686 55 Hydraulic Schematic 806401 Rev A ...

Page 56: ...RCT150A PARTS MANUAL 56 Hydraulic Schematic 806401 Rev A ...

Page 57: ...RCT150A PARTS MANUAL 800 392 2686 57 Hydraulic Schematic 806401 Rev A 4 2 3 1 T P ...

Page 58: ...RCT150A PARTS MANUAL 58 Hydraulic Schematic 806401 Rev A ...

Page 59: ...RCT150A PARTS MANUAL 800 392 2686 59 Hydraulic Schematic 806401 Rev A ...

Page 60: ... 45 06MORFS 08MORB 38 2 FF6801 04 04 ELBOW 90 04MORFS 04MORB 39 2 6068 10 18 CONNECTOR 10MORFS 18MALE MET RIC C W WASHER O RING 40 1 6068 04 14 CONNECTOR 04MORFS 14MALE METRIC C W WASHER O RING 41 5 FF2700 04 04 LN BULKHEAD STR 04MORFS 04MORFS W LOCKNUT 42 1 4601 16 12F ELBOW 90 O RING ADAPTER 16 BEADED 12MORB 43 1 5602 06 06 06 FEMALE PIPE TEE 06 06 06 44 2 4404 06 06 06 BEADED TUBE X 06 MALE PIP...

Page 61: ...F BLANK BLANK 51 26 1 HOSE 16R16 16FSX 16FSX45 40 w FABRIC GUARD 27 1 HOSE 6R16 06FSX 06FSX 94 w FABRIC GUARD 28 1 HOSE 16R16 16FSX 16FSX90 51 w FABRIC GUARD 29 1 HOSE 4R16 04FSX 04FSX45 62 w FABRIC GUARD 30 2 HOSE 4R16 04FSX 04FSX45 36 31 1 HOSE 6R16 06FSX 06FSX90 21 w FABRIC GUARD 32 1 HOSE 6R16 06FSX 04FSX45 124 w FABRIC GUARD 33 2 HOSE 4R16 04FSX 04FSX45 37 34 1 HOSE 6R16 06FSX 04FSX45 120 w F...

Page 62: ...F6804 08 10 08 TEE RUN 08MORFS 10MORB 08MORFS 3 1 FF6801 08 10 ELBOW 90 08MORFS 10MORB 4 1 FF6802 08 10 ELBOW 45 08MORFS 10MORB 5 2 FF6400 08 08 O RING CONNECTOR 08MORFS 08MORB ITEM QTY PART DESCRIPTION 1 THIS SPACE INTENTIONALLY LEFT BLANK 2 2 HOSE 8R16 08FSX 08FSX90 59 w FABRIC GUARD 3 2 HOSE 8R16 08FSX 08FSX90 31 w FABRIC GUARD ...

Page 63: ... 762802 HOSE AC 6 GH134 AEROQUIP 3 144 762803 HOSE AC 8 GH134 AEROQUIP 4 100 762804 HOSE AC 10 GH134 AEROQUIP 5 4 762806 FIT 90EL 6FOR 6 HOSE END 6 2 763003 FIT 90EL 10FOR 10 HOSE END 7 1 762809 FIT SPLCR W HSP 8HOSE END 8 1 762813 FIT SPLCR W LSP 10HOSE END 9 2 763002 FIT EL90 8FOR X 8 HOSE END ...

Page 64: ...MP HYD LEVEL LAMP GRN HORN BLK LGT GRD BLK LGT GRD YLW BLK LOW BEAM YLW BLK LOW BEAM YLW BLK LOW BEAM YLW HI BEAM BLK CAB GRD BLK CAB GRD BLK CONV GRD PNK WHT SEAT PWR BLK YLW MICRO GRD WHT AC CLUTCH YLW FAN LOW RED FAN MED ORG FAN HI YLW FAN LOW RED FAN MED ORG FAN HI BLU DUMP UP GRN DUMP DN BLU DUMP UP ORG DUMP PWR ORG WHT WINCH PWR WHT WINCH IN BRN WINCH OUT PUR SW COM RED PWR ALWAYS HOT PUR WT...

Page 65: ... CONV GRD BLK CONV GRD RED WHT AC PWR YLW 2 SPD N O BLU DUMP UP GRN DUMP DN BRN WINCH OUT BLK 40298 07 PUR WTR VLV YLW REAR LGTS YLW REAR LGTS GRY BRAKE GRY BRAKE BLK FRAME GRD 1 BLK FRAME GRD 1 BLK FRAME GRD 2 BLK FRAME GRD 2 TAN BACKUP ALARM BLK CABLE 40298 05 RED CABLE 40298 06 RED 40298 03 RED CABLE 40298 01 HYD FILTER SW MICRO GROUND REAR LIGHT REAR LIGHT RED 40298 08 RED 40298 02 BLK 40298 0...

Page 66: ...YPE C E 40298 06 40298 07 40298 08 NO LOOM NO LOOM NO LOOM 29 2 0 BLACK BATTERY POST NEG TYPE C F FRAME GROUND TYPE D BATTERY POST NEG TYPE C 8 2 0 BLACK BATTERY POST NEG TYPE C NO LOOM PWR DIST BOX POS TYPE C MASTER DIS AFTER BATTERY POS TYPE D E 50A CIRCUIT BREAKER TYPE B 102 2 0 RED 94 2 0 BLACK BATTERY POST NEG TYPE C PWR DIST BOX NEG TYPE C THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOL...

Page 67: ...ULATOR OR EQ RED 12 2 0 RED BATTERY POST POS TYPE C E JUMPER TERM TYPE C E 40298 06 40298 07 40298 08 29 2 0 BLACK BATTERY POST NEG TYPE C F FRAME GROUND TYPE D BATTERY POST NEG TYPE C 8 2 0 BLACK BATTERY POST NEG TYPE C NO LOOM PWR DIST BOX POS TYPE C 50A CIRCUIT BREAKER TYPE B 102 2 0 RED 94 2 0 BLACK BATTERY POST NEG TYPE C PWR DIST BOX NEG TYPE C NOTE ALL CABLES ARE MEASURED CENTER OF EYE TO C...

Page 68: ...80 11 1 Cab Filter 803903 TRACK ASSEMBLY PARTS DESCRIPTION PART Qty Front Idler 33293 2 Idler Tension Assembly 32326 2 Bottom Roller 803068 16 Track 803072 2 Sprocket 32740 2 MANUALS Parts PMRCT150A 19 Operator Service Maintenance OSMRCT150A 19 Operator Booklet OBRCT150A 19 COMMON WEAR AND REPLACEMENT PARTS DESCRIPTION PART Qty Door Key 762015 1 Ignition Key 764136 1 O Ring Kit 800186 1 FILTER SER...

Page 69: ... product to and from the place at which warranty work is performed 3 Any product that has been altered or modified in ways not approved by Rayco 4 Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to follow operating instructions misuse lack of proper protection during storage or accident D Unapproved Service or Modification Rayco is relieved of its obl...

Page 70: ...hink Smart Think Safe We care about your safety When operating your RAYCO machinery always wear an ap proved helmet complete with ear muffs face shield and the proper eye wear Never operate under the influence of alcohol or drugs Know your RAYCO read and understand your owner s manual cover to cover RAYCO Manufacturing Inc retains the right to make changes in design and specifications engineering ...