RaycoWylie i4000, Calibration Instructions Manual

Page 1: ...tem Drury Lane 1020 9 th Avenue SW 2440 Ave Dalton St Leonards on Sea Suite 124 Ste Foy East Sussex Bessemer AL 35022 Qu bec G1P 3X1 England U S A Canada TN38 9BA Tel 44 0 1424 421235 Tel 1 205 481 20...

Page 2: ...55M4000BCE00 REV A 2...

Page 3: ...on and or modification of the equipment are strictly forbidden without written approval from RaycoWylie Systems The i4000 RaycoWylie Systems Multi Purpose Indicator MPI is to be regarded only as an ai...

Page 4: ...manual and the crane manufacturer operator s manual He must also be aware of all the federal state and local safety standard and regulations applicable to his job Correct functioning of the system dep...

Page 5: ...sions Data entry 12 2 7 Step 7 system options setting 15 2 8 Step 8 Internal Relay Set Up 16 3 CALIBRATION 17 3 1 Step 9 Zero sensor Side of boom angle angle sensor calibration 17 3 2 Step 10 Zero sen...

Page 6: ...rformed by a qualified technician Furthermore calibration of the i4000 system must be performed by a RaycoWylie trained technician The RaycoWylie technician will perform a complete and structured veri...

Page 7: ...ll left through the tabs of the main menu or in Edit mode to return to the previous digit of a configurable value Right Key Press this key to scroll right through the tabs of the main menu or in Edit...

Page 8: ...RANGE LIMITING TAB TOOLS TAB 2 1 Step 1 Accessing the calibration menu 1 Select the tool tab using the left or right keys 2 Scroll to highlight Calibration Mode using or 3 Press to enter this menu 4...

Page 9: ...oll to select the sensor option to edit 4 Press to highlight the value to edit Scroll up or down to change to value then Press to confirm 5 Any change made is permanently registered after confirmation...

Page 10: ...ey at any time to exit the menu when done Rope Limit Main This is the maximum tension that the cable is rated for per fall or part of line rope SWL for the main rope Rope Limit Aux This is the maximum...

Page 11: ...ill be activated and the yellow display LED will blink App Length This variable represents an approach warning gap before to reach the boom length limit set by the operator in the normal mode If the b...

Page 12: ...m with all sections fully extended including any manual or power pinned extension if fitted CL2MR Ext Man length of the boom fully extended but with any manual or power pinned extension retracted Note...

Page 13: ...the centreline of slew is generally in front of the boom pivot pin in which case cf is negative If any other dimension falls the opposite side of it s datum line shown in the diagrams then it s sign...

Page 14: ...55M4000BCE00 REV A 14 Rooster sheave geometry Fly jib geometry...

Page 15: ...is enable the following 3 features will be displayed Save limit Optional feature if enabled then setting this to ON will display a message on start up indicating a limit is saved if a limit has previ...

Page 16: ...16 2 8 Step 8 Internal Relay Set Up This item allows the selection of which option the internal relay will be activated There is three options which are available Absolute limiter Overload and Range...

Page 17: ...switch setting for each angle sensor interface Angle Sensor Side of Boom 1 Use or to choose Sensor Calibration and press 2 Use or to choose the Select Sensor and press the Use or again to choose the...

Page 18: ...the sensor to increase the value 3 Press to edit the angle value using or 4 Press again to confirm the zero 5 Press Escape to return to the main calibration menu The boom angle need not be zero but it...

Page 19: ...libration 1 Use or to choose span and press 2 Fully extend all the boom sections up to and including the section that the length sensor cable is attached to for single reel installations this is all b...

Page 20: ...ust be done with two accurately known test loads a small load and a large load The large calibration load should provide between 50 90 line pull on the hoist line while using as many parts of line as...

Page 21: ...ue of the suspended test load then press to confirm the value Note the indicated value will return to its earlier state temporarily the new zero value will be stored after the next step 4 Press Escape...

Page 22: ...closest possible setting refer to the label inside the interface unit for guidance The standard gain setting number is 325 other options are 219 253 413 579 and 630 a higher gain setting will result i...

Page 23: ...te encoder is fitted as the slew sensor If a relative encoder as 33M0118 is installed and selected you don t need to do the zero To set the zero datum Rotate the machine to the zero datum point normal...

Page 24: ...f bits for single 360 rotation of the crane only if you have selected a multi turn encoder as 33S0047 otherwise the value stays at zero 4 Press Escape to return to the main calibration menu Inverse Ro...

Page 25: ...ss to enter The display will show the current boom length and a target boom length for calibration With the hook block suspended telescope the boom out to the target length specified on the display th...

Page 26: ...or to adjust the Corr x x value until the displayed radius equals the measured radius note that the indicated radius can only be increased not decreased Press to accept the change the system will save...

Page 27: ...om angle for calibration normally 60 Adjust the boom angle to the target angle when the boom is at the correct angle for calibration the display will change to show Carefully lift the test load until...

Page 28: ...fer and press to enter 2 Select Calibration to USB and press a copy of the calibration information will be created in a file called cranename_000000 cal located in the root folder of the USB memory st...

Page 29: ...tor USB of the i4000 display unit using a Deutsch to USB converter lead RaycoWylie part no 33V0338 before proceeding Ensure the file required to be restored is saved in the root folder of the USB stic...

Page 30: ...ing this option if in doubt don t Init all memory Select this option to re initialize the system memory a warning screen will be displayed to ask for confirmation if confirmed all calibration data wil...

Page 31: ...t hand side of this screen represent a count of the number of individual faults detected for each component and can be useful in tracing system faults Navigate through the calibration menu using or to...